影响OEE的六大损失.ppt

*使用OEE来测量全局设备效率让你深刻认识发生在生产过程中的六大损失并能展现隐藏着的产能。一旦你设定流程来测量OEE，即设定了识别和分类六大损失中每一损失的方法。和理想的设备相比－即一台设备总是运行在最大速率和100％的品质下－现时设备的状况如何决定于其可用性、绩效指数和质量指数。经由TPM活动，理想的状态是A90%，PE95%，RQ99%，因此优秀企业的OEE85%*TotalEffectiveEquipmentProductivity(TEEP).Afterresearching,wehavefoundtwopersonswhomakereferencetoTEEP,andtheirmateriallooksshared.WebelievethedivisionoftheOEEusageconceptwasintendedforsimplicity,whichisalsoourcause.Sowehaveincludedthislesserknownacronym/methodology(TEEP),inourdiscussion.Afterviewingthematerialabove,youshouldbeawareofhowtheOEEformulacanhelpyouidentifythelackofefficiencyinyourproductionprocess.ThenextstepistomaximizeyourequipmentutilizationwithTEEP.AsyoustriveforWorldClassproductivityinyourfacility,thissimpleformulawillmakeanexcellentbenchmarkingtool.?WheretostartwithTEEP…OEMspecifiedproductionrateUsingOEMspecificationsandotherdocumentation,youdeterminetheamountofpartsyourequipment/productionshouldbecapableofproducingperhour.DecideSampletimeframeUsually7days,amonth,orayear,andalwaystimes24hours.(1week=168hours)RecordnumberofgoodpartspertimeframeExamples:Youmighthavecalculatedtheoreticallyamachinecouldrun2partsperhour.Butwithchangeovers,downtime,meetings,etc.youonlyputout150partsonthe168hourtimeframe.Letssayyoustartoutonabottleneckmachineinyourfacility(Goodchoice!).Usetheexamplesabove.YoubenchmarkaTEEPofalittlelessthan50%.UseOEEtofindyourgreatestareasofimprovement,throughchangeover,quality,machinereliabilityimprovements,andworkingthroughbreaks,younowrecordaTEEPof74%!ThatisanexcellentReturnOnAsset,nottomentionimprovementstoyourbottomline.PPHGoal-ThemaximumPartsPerHourtheequipmentiscapableofrunningasperOEM.TotalTime-Thesampletimeframe.IE:week,month,quarter,