换热器管接头胀接和焊接施工顺序的探讨.pdf

工程与施工

工程与施工

换热器管接头胀接和焊接施工顺序的探讨

李亮

(山西工程技术学院机械工程系，山西阳泉045000)

摘要：随着换热器换热管和管板连接胀焊并用的设计越来越多，在管接头施工工艺顺序的选择上，需根据具体工况选择

先焊后胀还是先胀后焊。然而，制造厂在制定管接头施工工艺时，无具体理论支撑，习惯依据经验，对所有换热器统一选

择固定不变的胀焊施工顺序，导致部分换热器在服役过程中出现管接头泄漏。文章通过多年生产经验的积累，对两种施

工顺序的优缺点进行分析，同时总结后焊对先胀的影响和后胀对先焊的影响，得出两种施工顺序的适用场合，为制定合

理的管接头施工工艺提供依据。

关键词：换热器；管接头；先焊后胀；先胀后焊；残余应力

中图分类号：TQ051.5 文献标志码：A文章编号：1008-4800(2024)23-0160-05

DOI:10.19900/ki.ISSN1008-4800.2024.23.042

DiscussionontheSequenceofExpansionJointandWeldingConstructionfor

Tube-to-tubesheetJointsofHeatExchanger

LILiang

(ShanxiInstituteofTechnology,DepartmentofMechanicalEngineering,Yangquan045000,China)

Abstract:Withtheincreasinguseofexpansionandweldinginthedesignofheatexchangertubesandsheet,theselectionof

constructionprocesssequencefortubejointsneedstobebasedonspecif icworkingconditions,whetherweldingbeforeexpansion

orexpansionbeforewelding.However,whenmanufacturersformulatetheconstructionprocessforpipejoints,thereisnospecif ic

theoreticalsupport.Theytendtochooseaf ixedandunchangingexpansionweldingconstructionsequenceforallheatexchangers

basedonexperience,whichleadstosomeheatexchangersexperiencingpipejointleakageduringservice.Thispaperanalyzes

theadvantagesanddisadvantagesoftwoconstructionsequencesbasedonyearsofproductionexperience.Atthesametime,

itsummarizestheimpactofpostweldingonf irstexpansionandpostexpansiononf irstwelding,andidentif iestheapplicable

scenariosforthetwoconstructionsequences,providingabasisforformulatingreasonablepipejointconstructionprocesses.

Keywords:heatexchanger;pipejoint;weldingbeforeexpansion;expansionbeforewelding;residualstress

1概述因此，提高换热器的制造质量，