GBE-KPO-4-001-00-Pre-Kaizen-Template-(Operations)-详细介绍课件.ppt

GBE-KPO-4-001-00PreKaizenTemplate(Operations)Rev05GBE-KPO-4-001-00PreKaizenTemplate(Operations)Rev051.Adjust3.Do4.CheckmoreissueshighlightedinmachineTargetSheetProgressIdentifytheGapLeaninOperations-PDCATitle:ImproveS4AyieldrateNeedtobereviewedbasedonKOI2.PlanIdentifythepossiblecausesGraspTheSituationIndependentStudyonKaizenNeedsKaizenTeamMembersKaizenWorkshopAttendanceListAM–SessionBeforeLunchPM–AfterLunchSessionPM1–EveningSession(AfterLeadersMeeting)GoalsObjectivesObjectivesImprovetheprocessEndtoEndYieldinSMTprocess;ReducethedefectrateforAOIWorkstation;ReducethedefectrateforBRIWorkstation;ReducethedefectrateforFVMIWorkstation;ReducethedefectrateforCBTWorkstation;GoalsImprovetheEndtoEndYield(SMT)from95.96%to100%(127pcsfailures/weekto0pcs)TargetSheet–ETETrackingProcessinformationProcessflowPCBLoading(Top)PCBLoading(Bottom)ScreenPrintingPickPlaceReflowFVMIDepanelizationC/BTOQAAssemblyPackingOBAShippingtocustomerLineS4ALineS4AUnderfillSF6)5WhyConceptforOffpadandDFPissues5WhyConceptforOffpadandDFPissues7WaysApproachforpoorsolderandsoldershortAccordingtoIPC601D7WaysApproachforpoorsolderandsoldershortAccordingtoIPC601D7WaysApproachforpoorsolderandsoldershortAccordingtoIPC601DIdeaEvaluationSheetNote:Wtg:ScoredoneforIdeabasedonImpact5:Excellent4.AboveAverage3.Average2.BelowAverage1.PoorNote:Wtg:Scoredoneforideasbasedonassessmentcriteria:3.Mandatory2.Inbetween1.GoodtoHaveTitle:Kaizen

SubTitle:BeforeandAfterKaizenBeforeKaizenAfterKaizenAOIZ101misalignmentChangethenozzlefrom925typesto901typesSetupstandardGFtoSolvethisissueUsedthewrongNOZZLEfor925typesHavechangedto901NOZZLEMetricsBeforeafterImproved0.15%0%100%Title:Kaizen

SubTitle:BeforeandAfterKaizenBeforeKaizenAfterKaizenFVMIShieldframelift,incomingm