电机联轴器螺纹副失效分析及检修优化的探讨.pdfVIP

nvironmental环境试验

ETesting

电机联轴器螺纹副失效分析及检修优化的探讨

刘波宏，李融

（中车株洲电机有限公司，株洲412001）

摘要：某型牵引电机与齿轮箱采用一体化设计，传动结构主要由电机转轴、柔性联轴器、小齿轮轴和大螺栓等部件

组成。本文随机选取若干C5修电机，对联轴器螺纹副采用切割取样，通过投影观察、硬度检测等手段来分析质量

状态能否继续满足使用要求，并开展螺纹副的失效机理研究，以统计分析数据为理论基础，探讨后续的检修优化的

方向。本研究为高等级修程的量化评估与预防性维护提供了理论依据。

关键词：电机；联轴器；螺纹副；检修优化

中图分类号：TH17文献标识码：ADOI:

DiscussiononFailureAnalysisandMaintenanceOptimizationoftheThread

PairoftheMotorCoupling

LIUBo-hong,LIRong

(CRRCZhuzhouElectricCo.,Ltd.,Zhuzhou412001)

Abstract：

Acertaintypeoftractionmotoradoptsanintegrateddesignwiththegearbox.The

transmissionstructureismainlycomposedofcomponentssuchasthemotorshaft,flexiblecoupling,

pinionshaft,andlargebolts.Inthispaper,severalmotorsundergoingC5maintenancearerandomly

selected.Theresearchmethodofcuttingandsamplingisadoptedforthethreadpairofthecoupling.

Throughmeanssuchasprojectionobservationandhardnesstesting,thequalitystatusisanalyzedto

determinewhetheritcancontinuetomeettheusagerequirements.Moreover,thefailuremechanismof

thethreadpairisstudied.Basedonthestatisticalanalysisdataasthetheoreticalfoundation,the

directionofsubsequentmaintenanceoptimizationisdiscussed.Thisstudyprovidesatheoreticalbasis

forthequantitativeevaluationandpreventivemaintenanceofhigh-levelmaintenanceprocesses.

Keywords：

motor;coupling;threadpair;maintenanceoptimization

前言小齿轮之间的柔性连接，圆锥面通过过盈配合与电机转

某型牵引电机配属于交流传动大功率重载货运机