42CrMo合金钢螺栓的断裂失效分析.pdfVIP

HotWorkingTechnology2020,Vol.49,No.10

42CrMo合金钢螺栓的断裂失效分析

梁晓辉，任书旺，赵轶鹏，朱晓锋，宁天信

(洛阳双瑞特种装备有限公司，河南洛阳471000)

摘要：通过宏观和微观断口形貌观察、化学成分分析、力学性能检测、金相观察、渗氮层检査等方法对42CrMo合

金钢的螺栓断裂原因进行分析。结果表明：螺栓断裂属于大应力集中高应力双向弯曲疲劳断裂，裂纹起源于螺拴退刀槽

靠近螺杆端圆角处；由于表面渗氮硬度高，韧性和抗疲劳性能下降，承载大冲击载荷能力减弱，引起螺栓断裂失效。改进

工艺后，螺栓圆角处不做渗氮强化，螺栓没有发生断裂失效。

关键词：双向弯曲疲劳；失效分析；渗氮

DOI:10.14158/j.cnki.1001-3814.

中图分类号：TG156.82文献标识码：A文章编号：1001-3814(2020)10-0162-03

AnalysisonFractureFailureof42CrMoAlloySteelBolt

LIANGXiaohui,RENShuwang,ZHAOYipeng,ZHUXiaofeng,NINGTianxin

(LuoyangSunruiSpecialEquipmentCo.,Ltd.,Luoyang471000,China)

AbstractThefailurereasonsof42CrMoalloyboltwereanalyzedbyobservingmacrographandmicrograph,chemical：

compositionanalysis,mechnicalpropertiestesting,metallographyobservation,carburizedlayerinspectionandsoon.The

resultsshowthatthefractureishighstressbidirectionalbendingfatiguefracturewithlargestressconcentration,andthecrack

initiatesintheroundingchamferoftoolwithdrawalgroovenearthescrewstem.Becauseofhighhardnessofsurfacenitriding

layer,thetoughnessandfatigueresisitancedecrease,theabilitytowithstandlargeimpactloadshasweakened,whichcauses

theboltfracturefailure.Theboltsdonotbreakwhentheroundingchamferisnotnitridedundertheimprovedtechnology.

Keywordsbidirectionalbendingfatigue;failureanalysis;nitriding：

某起吊装置连接负载的螺栓构件，材质为

1实验及结果分析

42CrMo。在实验过程中，起吊负载1