基于正交试验的发动机连体轴瓦铸造工艺优化.pdfVIP

机械工程师

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基于正交试验的发动机连体轴瓦铸造工艺优化

雷艳淼，余贵，董菊明，沈默

（黄冈师范学院机电与汽车工程学院，湖北黄冈438000）

摘要：

设计了发动机连体轴瓦铸件的铸造工艺，设计了三因素三水平正交试验，采用数值模拟和统计分析的方法，分析

了发动机轴瓦充型过程、凝固过程，以铸件残余熔体模数为判据进行了缺陷预，重点分析了浇铸温度、浇铸高度、冷铁布

置位置的变化对铸件质量的影响，确定了优化的工艺参数组合。产品试制试验和X射线探伤检测显示铸件致密性良好，铸

件质量可靠，工艺方案和工艺参数合理可行。

关键词：

发动机主轴承盖；铸造；数值模拟；Anycasting

中图分类号:TG244文献标志码:粤文章编号：员园园圆原圆猿猿猿（圆园22）07原园098原园3

OptimizationofEngineMainBearinCoverCastinProcessBasedonOrthogonalTest

LEIYanmiao,YUGui,DONGJuming,SHENMo

(SchoolofElectromechanicalandAutomobileEngineering,HuanggangNormalUniversity,Huanggang438000,China)

Abstract:Thecastingprocessotheenginejointbushingcastingsisdesigned.Thenumericalsimulationandstatistical

analysismethodareusedtoanalyzethefillingprocessandsolidificationprocessotheenginebushingandthedefect

predictionbasedontheresidualmeltmodulusothecastingbythree-factorthree-levelorthogonaltest.Theeecto

changesintemperature,castingheight,andcoldironplacementonthequalityothecastingdeterminestheoptimized

combinationoprocessparameters.TheproducttrialtestandX-rayflawdetectionshowthatthecastinghasgood

compactness,thecastingqualityisreliable,andtheprocessplanandprocessparametersarereasonableandfeasible.

Keywords:enginemainbearingcover;castin