宣钢4号高炉处理炉况失常实践.pdfVIP

宣钢 4 号高炉处理炉况失常实践 张利波 刘宝洋 冯艳国 王海涛 禹忠剑 卫阳阳 1 （河北钢铁集团宣钢公司炼铁厂 ） 摘 要 宣钢炼铁厂 4 号高炉 2010 年由于外围及操作等多种原因造成炉况失常及炉缸堆积，表现为煤气流分布不 稳定，炉内参数控制波动大，致使 4 号高炉各项经济指标下滑，焦比高，煤比低，燃料比升高，炉内从强化高炉操 作和管理，改善入炉原料条件、调整装料制度、锰矿洗炉、调整风口面积及冷却制度使高炉炉况恢复顺行并且炉缸 堆积得到处理。 关键词 炉况失常 炉缸堆积 洗炉 Vision No. 4 Blast Furnace Steel Processing Furnace Conditions Disorders Practice Zhang Libo Liu Baoyang Feng Yanguo Wang Haitao Yu Zhongjian Wei Yangyang (Hebei Iron and Steel Group Vision Steel Iron Works) Abstract Because of peripheral ,operating and other reasons , cause the No.4 blast furnace of XuanSteel Ironworks disorders and Hearth accumulation ,which showed as gas flow distribution unstable and furnace parameter fluctuate immensely,so it resulted in No. 4 blast furnace economic indicators declined, coal ratio increasing and coke ratio reducting. By operation and managing from the strengthening the operation and management of blast furnace ,improving the conditions of raw materials into the furnace, adjusting the charging system, using manganese and ore, cleaning furnace , adjusting the outlet area and the status of the cooling system,finally recovered the blast furnace conditions and addressed the Hearth accumulation problem. Key words furnace conditions disorders, accumulation of hearth, furnace cleaning 1 引言 4 号高炉此次炉况失常是由于多种原因长期积累形成的，即炉体温度长期不稳，炉腰、炉身下部及炉身 中下部铸铁冷却壁温度波动幅度较大，炉体热负荷长期在83736kJ/h(20000kcal/h)以上，局部经常出现气流， 煤气流分布紊乱，料动经常出现停滞和陷落现象，高炉被迫减风控制，如是减风不及时往往形成悬料或者滑 尺甚至崩料。由于入炉风量长期偏低，风温水平由 1180℃锐减至 1100℃以下(高炉煤气压力低)，鼓风动能 由正常5500kg ·m/s 降低至5000kg ·m/s 左右，炉芯温度逐渐降低，炉缸堆积逐渐形成。鼓风动能过小而引 起炉缸堆积才是影响高炉顺行的根本原因，而外购焦质量差；冷却壁漏水；送