冷轧退火生产线应用过程控制系统的实践.pdfVIP

冷轧退火生产线应用过程控制系统的实践 何建锋 (宝钢新日铁汽车板有限公司，上海 201900) 摘 要 冷轧退火生产线是生产成品的主要机组，面临如何从用户关注的产品特性出发，最终保证产品质量稳定的 重要问题。本文结合六西格玛精益运营理念，介绍了某冷轧退火机组运用一贯过程控制系统通过寻找关键过程变量， 确定控制标准，进行统计监控、诊断和持续改进，为稳定生产过程、改善产品质量起到了有益的作用。另外通过现 场案例，介绍如何运用一贯过程控制系统解决生产实际问题以及如何实现过程稳定控制、减少变差、持续改进产品 质量。实践证明该机组一贯过程控制系统的开发成功，为实现过程稳定控制、减少变差、持续改进产品质量，提供 了有效的方法。 关键词 冷轧 退火 一贯过程控制 质量管理 统计过程控制 Practice of Integrated Process Control System on Cold Rolled Annealing Line He Jianfeng (Baosteel-NSC/Arcelor Automobile Steel Sheets Co., Ltd., Shanghai, 201900) Abstract Cold rolled annealing line is the main product line, it plays the important role in keeping the product qulity stable to meet the custom requirement. In combination with the concept of six-sigma, this article presented the framework and structures of an Integrated Process Control System in detail and illustrated its functions and applications about how to solve quality problems in cold strip plant, how to keep good quality stabilization and reduce quality variance farthest and continually improve product quality as well. Many diagram and function such as coincidence diagram, trend diagram, normal distribution chart, SPC chart, and process statistical analyst function are presented in this article. The combination of integrated process control system with product line in steel enterprises provides useful references and good experiences to realize the continuous quality control of automobile steel sheets in steel industry. Key words cold rolled, annealing, integrated process control, quality management, statistical process control 1 引言 汽车板是宝钢的战略产品，用户对钢材质量稳定性和质量策划、过程监控都有特殊的要求。在冷轧汽车 板生产流程中，连续退火机组作为最终成品机组具有生产速度快、带温变化大的特点。机组生产的钢种包括 铝镇静钢、IF 钢及多种类型的高强钢，退火曲线多达35 种，加热段带温高低差异达150℃。