非等温气辅共挤出胀大三维粘弹数值研究.docVIP

  非等温气辅共挤出胀大三维粘弹数值研究# * 5 10 15 20 25 30 35 40  摘要：采用 PTT 本构方程和 Arrhenius 粘度对温度依赖方程，运用有限元方法，对 LDPE/HDPE 熔体的共挤过程进行了三维非等温黏弹数值模拟，对比分析了两熔体在传统和气辅共挤过程 中的速度场、剪切速率分布和层间界面形貌。研究表明：气辅共挤成型在口模出口处不存在 二次流动，且在挤出方向流速均匀，剪切速率分布均匀且数值比传统共挤小得多，说明气辅 共挤能有效消除传统共挤过程中的挤出胀大和界面偏移现象。 关键词：材料加工；气辅共挤；非等温；黏弹流动；挤出胀大；数值模拟 中图分类号：TQ320.66 Three-dimensional nonisothermal numerical research of die swell in gas-assisted coextrusion process with viscoelastic fluids DENG Xiaozhen1, LIU Hesheng1, HUANG Yibin2, HUANG Xingyuan1, HE Jiantao1 (1. Polymer Processing Research Laboratory, Nanchang University, NanChang 330031; 2. School of Physics and Electronic Information, Shangrao Normal University, JiangXi ShangRao 334001) Abstract: A three-dimensional non-isothermal viscoelastic numerical model was established with PTT constitutive equation by the finite element method. The temperature-dependent transport properties were taken into account and were expressed by the Arrhenius equation. The coextrusion processes of LDPE and HDPE was simulated and the velocity field, shear rate distribution and the interface pattern were compared and analyzed. The research results show that the die swell and the interface deflection phenomenon in traditional coextrusion process can be eliminated in gas-assisted coextrusion process. For the gas-assisted coextrusion process, there isn’t the secondary flow at the die exit and the flow rate is uniform along the direction of coextrusion, the shear rate distribution is uniform and the value is much smaller than one of conventional coextrusion process. Keywords: materials processing engineering; gas-assisted coextrusion; nonisothermal; viscoelastic flow; die swell; numerical simulation 0 引言 共挤成型技术是通过两台或多台挤出机同时供给不同的熔融物料，使具有不同特性的物 料流在单个共挤机头中汇集，复合成型得到具有多层复合结构的制品。气辅共挤成型技术是 将气辅技术与共挤成型技术相结合，形成的一种全新的聚合物成型工艺。有关气辅共挤的研 究结果[1-4]表明气辅共挤成型可以有效改善传统共挤过程中存在的诸多问题，如挤出胀大、 黏性包围，界面不稳定等，本文在前人研究的基础上，对 LDPE/HDPE 两种聚合物熔体在传 统共挤和气辅共挤口模内的流动过程进行三维非等温粘弹数值计算，对比计算结果，分析气 辅共挤出成型过程与传统共挤成型过程在速度场、剪切速率分布和界面形貌的异同。 -1- 1 数