不锈钢板带冷轧变形区油膜厚度数学模型.doc

  不锈钢板带冷轧变形区油膜厚度数学模型 李长生 1，陈金山 1，韩文龙 1，沈继程 1, 2，曹勇 2 （1. 东北大学轧制技术及连轧自动化国家重点实验室，沈阳 110819； 2. 宝钢不锈钢有限公司，上海 200431） 摘要：不锈钢板带冷轧过程中，变形区内油膜厚度对轧制工艺参数设定和表面质量控制有重 要的影响。分析了 SUS430 不锈钢板带冷轧过程变形区内油膜厚度分布规律，在实验室分别 实验研究了 SUS430 不锈钢冷轧过程板带和轧辊平均速度、轧辊压扁半径和变形弧长之比、 轧制油的动力黏度和咬入角之比、轧制油黏度与压黏系数及平均速度之积、轧辊和带钢均方 差粗糙度、轧制油压黏系数和变形抗力之积、乳化液温度差和温黏系数之积等对油膜厚度的 影响。在大量实验数据分析的基础上回归建立了变形区油膜厚度数学模型。计算结果与实测 值符合良好。 关键词：不锈钢；润滑；油膜；数学模型；表面粗糙度 中图分类号：TG142.71 文献标识码：A  Mathematical model of oil film thickness in the deformation zone during stainless strip steel cold rolling Li Changsheng1, Chen Jinshan1, Han Wenlong1, Shen Jicheng1,2, Cao Yong2 (1. State Key Lab of Rolling and Automation, Northeastern University, Shenyang 110819, China； 2. Baosteel Stainless Steel Co. Ltd., Shanghai, 200431, China) Abstract: During stainless steel cold strip rolling the oil film thickness in the lubricating deformation region has important effects on the setting of process parameters and the control of strip surface quality. We analyzed the oil film thickness distribution in the deformation region during SUS430 steel cold strip rolling. In the laboratory, experiments were conducted on the effects of process parameters on the oil film thickness of SUS430 stainless steel in the cold strip rolling. The process parameters include the average velocity of rolls and strips, the ratio of flatten roll radius to deformation length, the ratio of dynamic viscosity to bite angle, the product of rolling oil viscosity, the pressure viscosity coefficient and average speed, RMS roughness of rolls and strips, the product of pressure viscosity coefficient and deformation resistance, and the product of emulsion temperature difference and temperature viscosity coefficient. Based on experimental data, a mathematical model of oil film thickness has been established by the regression method. The calculation results agree well with the measured data from a rolling mill. Key words: stainless steel; lubrication; oil film; mathematical models; surface r