垫圈-冲压模具课程设计说明书.docVIP

垫片冲压模具设计 摘 要 冲压是在室温下，利用安装在压力机上的模具对材料施加压力，使其产生分离和塑性变形，从而获得所需零件的加工方法。本文将重点讲述冲压模具的设计方法和计算过程。 首先，本文将讲述冲压工艺方案的确定和模具的结构形式，并画出排样图和计算材料的利用率。 其次，本文将讲述凸凹模设计尺寸的计算，冲裁力和压力中心的计算，以及压力机的选用。 最后，本文将讲述模座，模架，导柱和导架的选用，以及凸凹模的加工方法，画出装配图。 关键 冲压; 凸模; 凹模; 模架 Punch forming technology and die design Author : WangXiaopeng Tutor : JiangAiyun Abstract Stamping is in room temperature, the use of mold on the pressure in installation of material pressure, so as to produce separation and plastic deformation, and will obtain the needed parts processing method. This paper focuses on the stamping die design method and calculation process. First of all, this article will talk about the determination of stamping process program and die structure form and draw the layout figure and calculation material utilization. Secondly, the paper will be about the size of the punch mold design calculation, cutting force and the calculation of the pressure center, and the selection of the press. Finally, this article will talk about mould seat, formwork, guide pin and the selection of guide tube, and die and punch processing method, draw the assembly drawing. Key word: Stamping; The punch; Concave die; Formwork 目 录 1 冲裁件工艺分析…………………………………………………………………………1 2确定工艺方案及模具结构形式……………………………………………………………3模具设计计算……………………………………………………………………………… 3.1、排样、计算条料宽度及确定步距…………………………………………… 3.2、材料的利用率……………………………………………………………… 3.3、冲压力与压力中心计算……………………………………………………… 3.4、冲床选用………………………………………………………………………4冲模刃口尺寸及公差的计算………………………………………………………………5冲裁模主要零部件的结构设计……………………………………………………………5.1、凹模的结构尺寸设计…………………………………………………………5.2、凸模固定板的确定…………………………………………………………5.3、凸模的结构尺寸确定………………………………………………………5.4、导料板的确定………………………………………………………………5.5、卸料装置的确定……………………………………………………………5.6、模柄的选用…………………………………………………………………5.7、冲模闭合高度计算…………………………………………………………5.8、垫板的结构…………………………………………………………………6模架选用…………………………………………………………………………………7模架基本加工…………………………………………………………………………… 结论……………………………………………………………………………