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Fabrication of Microporous Thermoplastic Polyurethane for Use
as Small-Diameter Vascular Graft Material. I. Phase-Inversion
Method
M. T. Khorasani, S. Shorgashti
Biomaterial Department, Iran Polymer and Petrochemical Institute, P.O. Box 14965/115, Tehran, Iran
Received 26 May 2004; revised 16 January 2005; accepted 23 February 2005
Published online 13 September 2005 in Wiley InterScience (). DOI: 10.1002/jbm.b.30363
Abstract: Fabrication conditions of microporous thermoplastic polyurethane to be used in
small-diameter vascular grafts are studied. Porosity variations due to various factors such as
concentration of PU solution, composition of coagulation bath, effect of coagulant tempera-
ture, and effect of dissolved air in PU solution are discussed. The liquid–liquid phase-inversion
process used for preparation of PU films and the mechanism for the formation of microporous
films are discussed. Surface and cross-section morphologies of PU films are studied with the
use of scanning electron microscopy (SEM), and porosity value and mechanical strength of PU
films are also determined. SEM photomicrographs show that PU films prepared in an
alcoholic coagulant have uniform porous structure compared to films prepared in water
coagulant. Increasing the polymer concentration and coagulant temperature ( 23°C) de-
creases the macrovoid formation, as seen in cross sections of PU films. This enhances the
tensile modulus of PU films. By using this process adjustment may be made on the morphology
and compliance, as they are important factors in design and fabrication of small-diameter
vascula
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