固定钳身课程设计说明书.docVIP

铸造工艺课程设计 说 明 书 设 计 题 目：固定钳身铸造工艺设计 姓 名：刘景川 班 级：成型1002班 学 号：100010220 指 导 教 师：吴 弘 目录 一、 零件简介·····································5 1． 零件介绍·····································5 2． 生产方式的选择·······························5 二、 铸造工艺方案的选择···························6 1． 造型方法与铸型种类的选择·····················6 2． 砂芯种类与制芯方法的选择·····················7 3． 确定浇注位置与铸型分型面·····················8 三、 铸造工艺参数的确定···························9 1. 砂芯的设计·····································9 2. 沙箱中铸件数目的选择···························11 3. 初步进行模板板面布置和估算砂箱尺寸·············11 4. 选取拔模斜度···································12 5. 选取铸造收缩率·································13 四、 浇注系统的设计······························14 1．浇注系统的选择原则·····························14 2.浇注系统的尺寸确定······························14 五、 冒口的尺寸计算······························17 六、 冷铁的设计··································17 参考文献·········································19 摘要： 铸造生产通常是指用熔融的合金材料制作产品的方法，将液态合金注人预先制备好的铸型中使之冷却、凝固，而获得毛坯或零件，这种制造过程称为铸造生产，简称铸造，所铸出的产品称为铸件。大多数铸件作为毛坯，需要经过机械加工后才能成为各种机器零件；有的铸件当达到使用的尺寸精度和表面粗糙度要求时，可作为成品或零件直接应用。 铸造是将金属炼成符合一定要求的液体并浇进铸型里，经冷却凝固，清除处理后得到预定形状、尺寸和性能的铸件工艺过程，铸件毛坯因近乎成形而达到免机械加工或少量加工的目的，降低了成本并在一定程度上减少了时间。铸造是现代机械制造工业的基础之一。 铸造种类很多，按造型方法习惯上分为：普通砂型铸造和特种铸造。铸造工艺通常包括铸型准备，铸造金属的溶化与浇注，铸件处理和检验。 中国的铸造业再近些年取得了一定的发展。为了提高铸件相对于其他成形工艺制造的零部件的竞争能力， 需要发挥铸件的特长，进一步发挥铸造材料的高强度化和高机能化，同时还要开发创新的精密成形技术或者说是净形、近净形技术,以提高铸件的内外在质量. 最需要开发的是节材节能技术，尽量减少资源和能源的消耗。只有发挥我们的优点，中国的铸造业才能在国际市场中立于不败之地。 Abstract: Casting production usually refers to using the molten alloy material product, the method of the liquid alloy injection preparation beforehand good cast in cooling and solidification, and the obtained blank or parts of the manufacturing process is referred to as casting production, hereinafter referred to as casting, the cast of the products referred to as casting. Most of the casting as a blank, after mechanical processing is needed to be various kinds of machine parts; Some castings when to use the dimensional accuracy and surface roughness requirem