换热器的风险检测技术研究.pdfVIP

中国特种设备检验网 服务电话：010服务信箱：zjzjb@ 2010年38卷第8期 广州化工 ·239· 换热器的风险检测技术研究 薛利杰，陈文觉，吕华亭，汤 健 (上海市特种设备监督检验技术研究院，上海 200062) 摘 要：在AP~81的基础上，针对换热器的特点，对RBI的方法进行补充和改进。首先，从换热器的失效模式入手，明确换热 器各零部件的失效原因及故障影响；其次，根据换热器的特殊工况和结构，补充针对换热器的损伤模块，如换热器管束的振动、内外壁 损伤以及传热效率等对换热器的使用影响。然后，结合我国承压设备的特殊使用状况，用剩余寿命代替设计寿命作为计算失效概率 的基准。最后，利用以上方法结合API581技术，对上海石化加氢裂化装置的26台换热器进行计算，确定其风险值，与DNV ORBIT软 件计算结果对比，验证了该方法的合理性和可行性。 关键词：基于风险的检测(RBI)；剩余寿命；失效概率 中 Application of Risk——based Inspection on the Heat Exchanger w 国 XUE Li—fie，CHEN Wen—j ，LV Hua—ting，TANG Jian (Shanghai Institution of Special Equipment Inspection，Shanghai 200062，China) w 特 Abstract：According to the complexity of the structure and working condition，the RB1 was improved．From failure w 种 mode of heat exchanger，the failure and fault effects of all the parts of heat exchanger were cleared．According to the spe— 设 cial conditions and structure of heat exchanger，and the damage modules of heat exchanger were discussed，such as heat . transfer bundle of vibration，heat transfer efficiency inside and outside wall damage，and influence on the heat exchanger t 备 usage．Combined with the special usage of pressure equipment in our country，and with API58 1 technology，hydrocrac— king unit in Shanghai Petrochemical，26 heat exchangers were calculated to determine the risk value．Compared with the e 检 result of DNV ORBIT software，the rationality and feasibility of this method were validated． j Key words：risk—based inspection(RBI)；residual life；failure probability i验 由于