中型车性能检测试验台传动系统设计说明书_本科毕业设计.doc

本科毕业设计 题目： 中型车性能检测试验台传动系统设计 摘要  Abstract The main content of this subject is to design a rack test with the comprehensive performance testing.Through the comparision and analysis of the individual testing rack in the market ,I design a set of test rack which can detect chassis power and bracking force of a car,It can also check the speedometer of a vehicle . This design focuses on the overall structure and settles the problem of mutual movement inference that appears to chassis detecting and bracking force checking. This article describes the design progress of the overall structure and transmission system in detail.By a lot of calculations and analysis ,I finally determine the best program of overall layout,power transmission and related components.In the program,on the one hand the roller is to simulate the real road condition, DW eddy current dynamometer is to load on the drum,so the chassis power and speedometer could be checked.On the other hand the power exported by electric motor is transmitted to the wheel through the Reducer, so the wheel braking force could be detected by the reverse torque.The main characteristics of the test is that a clutch is installed in the big gear ,which brings to the structural optimization. In addition, the test rack can meet all the requirements .with full-featured, compact structure, easy and effective operation . Key words: Dynamometer； Test rack； Braking force； Speedometer 目 录 1 绪论 1 1.1 概述 1 1.1.1 本课题设计的意义 1 1.1.2 国内外发展现状 1 1.2 试验台工作原理及设计方案 1 1.2.1 试验台设计方案 2 1.2.2 试验台工作原理 3 2 滚筒结构设计 4 2.1 确定滚筒直径及长度 4 2.2 确定滚筒间距 4 2.3 试验台测试能力及稳定性验算 4 2.3.1 制动力验算 4 2.3.2 稳定性分析 5 3 加载装置的选择 6 3.1 选择测功机 6 3.2 加载装置的选型及匹配计算 6 3.2.1 被测车型的基本参数 6 3.2.2 匹配计算 6 4 制动力测试系统的传动设计与计算 7 4.1 电动机选择 7 4.1.1 电动机功率的选择 7 4.1.2 电机转速的选取 7 4.1.3 电动机型号选择及主要参数 7 4.2 减速器设计 7 4.2.1 拟定传动方案 7 4.2.2 传动比分配 8 4.2.3 传动装置的运动及动力参数计算 8 4.2.4 蜗杆传动设计计算 9 4.2.5 直齿圆柱齿轮传动设计计算 11 4.2.6 蜗轮轴的设计计算与校核 12 4.2.7 蜗