毕业设计 轮盘装配机设计（终稿）.docVIP

摘 要 在学习、研究大量关于自动装配的论文、资料之后,我基本了解了自动装配技术的现状以及其相关的理论。然后根据自动装配系统设计的一般步骤,借鉴其他的优秀设计成果,最终完成了此次设计。这次设计的轮盘装配机是利用机器来完成轮盘的自动装配,可以完成工件的自动压装、卸料及传送,减少人工操作部分,从而获得更稳定的产品质量。 本次设计的轮盘装配机共有两个立柱回转部分,分别由两个西门子伺服电机驱动,其中一个回转部分负责工件的上料、压装以及卸料,另一个是用来转换上压头。伺服电机的使用使的整个机构的控制更加简单和精确。轮盘的压装工序在机床的中部进行,由转动手爪将工件准确传送到压装工位,再通过安装在上横梁上的液压缸来实现压装。最后压装完成的轮盘通过转动手爪传送到卸料工位。工件的上料、压装以及卸料都是同步进行的,通过PLC自动控制伺服电机驱动和整个压装过程,大大提高了压装的精度和速度,节省了操作的时间,提高了装配效率。 此次设计的轮盘装配机其主要负载是在上横梁和两个立柱上,因此在本文里着重对这两个部件进行了校核计算。上横梁主要承受的是弯曲应力,立柱主要承受的是拉伸应力,所以主要应该校核这两个部件的强度,综合材料力学和机械设计的相关知识,在校核之后确定两个部件都满足了要求。 关键字:轮盘装配 PLC 自动压装 Abstract After studying the material and papers about automatic assembly,I understand the situation of automatic assembly technology and related theories on the whole, then according to the general steps for Automatic assembly system design,and learned some from the other outstanding designed results,finally I complete the design. The design of the hub assembly machine is to using the machine to complete the wheel’s automatic assembly, it can achieve work piece’s automatic assembly、unloading and convey, reduces the part of manual operation, and then obtains a more stable product quality The hub assembly machine designed has two rotary column, which are driven separately by two Siemens servo motor, one of the rotary parts is in charge of work piece’s installation、press-fit and unloading, the other is to changing the upper pressure head. The use of servo motor makes the control of whole institution more easy and precise. The press-fit process for work piece is going at the central part of machine. The work piece will be sent accurately to the press-fit station by rotating gripper, and then be pressed by the hydraulic cylinder which is installed upon the upper beam. Finally the completed work piece is send to the unloading station by the rotating gripper. The installation、press-fit and unloading of the work piece is simultaneously carried on, and it is controlled by PLC, as a result the precision and spe