叉形凸缘双面铣床及夹具毕业设计.docVIP

叉形凸缘双面铣床及夹具设计 摘 要 本课题设计一台铣叉形凸缘两侧面的组合铣床,主要完成组合铣床的总体设计及其夹具的设计。根据叉形凸缘的结构特点、加工部位、尺寸精度、表面粗糙度及生产率等要求，确定该机床为单工位卧式组合机床；考虑工件尺寸精度，表面粗糙度，切屑的排除及生产率等因素，选用硬质合金不重磨式面铣刀；根据工件的尺寸、特点及其材料选择切削用量；然后,再经过切削用量来确定组合机床的通用部件；最后进行组合机床的总体设计。由于是铣叉形凸缘两侧面 手动夹紧，一次装夹加工叉形凸缘的两个侧面，保证了加工精度，提高了生产效率；根据工作将受到切削力来计算夹紧力；再根据夹紧力来选择确定夹紧装置的专用部件。 关键词：叉形凸缘，组合铣床，夹具，卧式组合机床  Flange double-sided fork and milling machine and fixture design ABSTRACT The project to design a flange on both sides of face milling fork combination milling machine, mainly to complete the overall design of combination milling machine and fixture design. According to the structural characteristics of fork flange, processing site, dimensional accuracy, surface roughness, and productivity, etc., to determine the single-station machine horizontal mix machine; consider the workpiece dimensional accuracy, surface roughness, chip and productivity and so the exclusion Factors, the choice is not heavy grinding cemented carbide face milling cutter type; according to the size of the workpiece, features and material selection cutting; and that, through the combination of cutting machine to determine the general components; Finally, the overall design of machine tool. Because it is manual milling the sides of fork clamping flange, a clamping flange of the two sides of the forked process to ensure the accuracy of processing, improved production efficiency; under the cutting force will be calculated by the clamping force; then according to Determine the clamping force to select specific parts of the clamping device. KEY WORDS: Fork flange，Combination milling machine， Fixture Horizontal Machine Tool 目　录 前　言 1 第1章总体方案论证 3 1.1 工艺方案设计 3 1.2 加工设备方案选择 3 1.3 确定机床总体布局 4 第2章切削用量的选择和计算 6 2.1 切削刀具的选择 6 2.2 切削用量的选择 6 2.3 确定切削力、切削转矩、切削功率 7 第3章组合机床通用部件的选择 8 3.1 进给动力部件选择 8 3.2 主运动动力部件选择 10 3.2.1 主运动驱动装置 10 3.3 通用主轴部件选择 11 第4章组合机床总体设计 13 4.1 被加工零件工序图 13 4.2 加工示意图 14 4.3 机床总联系尺寸图 16 4.4 产率计算卡 17 第5章夹具设计 20 5.1 定位误差分析计算 20 5.2 夹紧装置设计 21 5.3 夹紧力的计算 22 5.4 夹具零部件的设计 23 5.4.1 夹具体