模具设计与制造专业毕业论文--支架拐件—冲孔落料复合模设计.docVIP

摘 要 支架拐件——冲孔落料正装复合模。通过分析制件的工艺性可确定制件的成形加工需要二副模具完成。即一套复合模。复合模是指冲床在一次行程中，完成落料、冲孔等多个工序的一种模具结构。相对其他冷冲压模具结构而言，它具有以下一些优点：①工件同轴度较好，表面平直，尺寸精度较高； ②生产效率高，受条料外形尺寸的精度限制较小。但需考虑的问题是：模具零部件加工制造比较困难，成本较高，并且凸凹模容易受到最小壁厚的限制。 单工序弯曲模的通用性能好，且制造简单。容易保证制件精度。 该制件形状较简单、对称。材料为优质05钢。工艺性好。 关键词：复合模 工艺性能 凸凹模 模具制造 Abstract The support turns the piece- the blunt bore falls to anticipate just pack compound mold.The craft that passes the analysis system piece can make sure to make the piece to take shape to process to need compound mold to complete.Namely a set of compound mold.The compound mold mean the punching machine is in a route of travel, completing to fall to anticipate, a kind of molding tool structure of several work prefaces of etc. of blunt bore.Opposite and other cold hurtle to press the molding tool structure but speeches, it has following some advantageses:The ① work piece is together the stalk degree is better, the surface is straight and even, the size accuracy is higher; The ② produces the efficiency high, be subjected to the anticipates the shape size of accuracy limit smaller.But need the problem of the consideration is:The molding tool zero partses process the manufacturing more difficulty, the cost is higher, and the convex and cave mold is subjected to the thick restrict of minimum wall easily. Should make a shape to compare simple, symmetry.The material is high-quality 05 steelses.Craft good. Keyword:Compound mold 、craft function 、The convex and cave mold、molding tool manufacturing 目 录 摘 要 1 绪 论 2 第1章 制件的工艺性分析...........................................................................................................4 1.1制件的总体分析 4 1.1.2孔边距 5 1.1.3最小弯曲半径 5 1.2制件的外形分析 5 1.2.1 冲裁件的外形转角 5 1.2.2 冲裁件的孔边距与孔间距： 5 1.3 冲裁件的尺寸精度和表面粗糙度 6 第2章 工艺方案的确定 7 第3章 主要工艺参数计算...........................................................................................................8 3.1 冲裁的工艺计算 8 3.1.1制件尺寸的确定 8 3.2排样的设计与计算 8 3.2.1 确定搭边与搭肩值 9 3.2.2 计算送料步距和条料的宽度 10 3.2.3计算材料的利用率： 11 3.3冲压力的计算并初