聚苯乙烯罩注塑模具设计说明书（含全套CAD图纸）.docVIP

买文档后送图纸，QQ 194535455 摘 要 本次设计的是聚苯乙烯罩注塑模具设计。聚苯乙烯罩属于需求量少的用品，所用材料是当前应用较为广泛的热塑性塑料PS。该聚苯乙烯罩有如下特点：（1）外部结构比较复杂；（2）表面比较光滑，表面粗糙度小，对模具型腔与型芯的精度要求较高。根据PS的成型工艺性能，结合Moldflow软件的模拟分析功能，优化了注射成型工艺参数，确定了成型方案：采用单分型面，根据模具的型腔数目以及最大注塑量、注射压力、锁模力、模具的安装尺寸等因素选择了注射机，选择成型零部件的尺寸；采用潜伏式浇口；利用带头导柱导向,滑块侧抽，斜滑杆内抽，同时完成侧抽和内抽以及顶出完成脱模，并对模具的材料进行了选择，如此设计出的结构可确保模具工作运行可靠，并利用Mold flow模流分析软件做了CAE分析.最后对模具结构与注射机的匹配进行了校核,用UG绘制出模具三维图形，并用AutoCAD绘制了一套模具装配图和零件图。 通过本设计，可以对注塑模具有一个初步的认识，注意到设计中的某些细节问题，了解模具结构及工作原理；通过对Mold flow与solid works的学习，可以建立从CAD到CAM到CAE的全过程数据建立，从而有效的提高工作效率。 关键词：聚苯乙烯罩；PS；模流分析；注塑成型 Abstract This design is a plastic mold for Polystyrene cover.This product is a Less demand for thing and its material is thermoplastic PS. It has the following characteristics: (1) the external structure are complex.(2) The surface of the product is smooth，so the surface roughness is small． The precision request for the core and die space is high; According to PS molding process performance.With Moldflow software simulation features.Optimize Injection molding process parameters.Determine the shape of the program；Also adopt single parting surface．according to the factors of the number of molding die cavity and the maximum injection、injection pressure、locking force、the installed dimension of the mould and so on. choose injection machine．the dimension of molding parts．adopt Latent type gate.use guide pillar Taking the lead to guide，use Slider Pump Side，Inclined slide rod.At the same time，completeing with the side pumping and complete stripping.And choose the material of molding, such design of structure can ensure the reliability of molding in operation and using Mold flow software to do the CAE analysis .at last ,check the matching for the structure of molding with injection machine.Drawing the three dimension of molding with UG.and drawing a set of molding assembly drawing and part drawing with AutoCAD. Through this design, injection mold can have a preliminary understanding, note some of the details of the design, un