齿轮轴冷挤压模具的设计与研究论文（含CAD图纸全套）.doc

买文档后送图纸，QQ 194535455 摘 要 本文主要对汽车用齿轮轴的冷挤压模具进行了设计和力学分析研究。将齿轮轴 由过去的切削加工工艺改变成冷挤压成形工艺，实现少废料加工，并改善齿轮轴制 件质量，是加工方法的进步。 本文的主要工作有：1.根据齿轮轴的体积和变形程度计算出所需的挤压力，并 选定挤压设备，确定整套模具的外形尺寸；2.利用 UG 软件对模具进行细化设计，得 出模具的零件图和装配图；3.对模具承受大承载力的零件进行受力分析，利用 ANSYS 有限元分析得出模具承载状况下的危险带，据此进行改进性设计，实现优化设计。 通过对齿轮轴零件的模具设计和力学分析研究，作者认为齿轮轴冷挤压虽然制 造工艺简单，但对模具设计要求严格，特别是变截面过渡处角度的选择对模具寿命 和制件质量有很大影响。提出的凹模设计采用预应力压套和分体结构对模具可更换 性带来了方便，提高了模具的性能。 随着新型挤压材料、模具新钢种和大吨位压力机的出现，冷锻生产工艺技术已 逐渐成为中小锻件精化生产的发展方向。  关键词：齿轮轴 冷挤压模具 应力分析  3 ABSTRACT This paper mainly performs the design and mechanical analysis and research on cold extrusion mold of the gear axis in cars. Turning from cutting in the past to cold extrusion technics, this part is realized little flotsam process and improved quality, that’s the advancement in machining technique. The main task in this paper is as follows: Firstly based on the volume and distortion degree extrusion force can be calculated, based on the force extrusion equipment should be chosen, then the shape size of the hold mold can be fixed on. Secondly we can design the mold in detailed by using UG, and get the parts drawing and assembly drawing of the mold. Thirdly the part enduring the biggest load should be analyzed, by ANSYS the most dangerous area of this mold can be got, and on this base improving design should be carried through, then optimization of the design can come true. By the design and mechanical analysis and research on the gear axis mold, the author thinks that although it’s ordinary for gear axis cold extrusion, it’s very strict to design the mold. Especially the choice of the variation section transition angle brings great influence on the mold life and the work-piece’s quality. At the same time it brings convenience for replacing and improve the mold quality by advance stress sleeve and fission structure. Along with the appearance of the new type material, mold steel and big tonnage pressure machi