CLAM钢穿孔等离子超声电弧焊接激励频率优化.pdfVIP

第21卷摇 第1期 材摇 料摇 科摇 学摇 与摇 工摇 艺 Vol.21 No.1 摇 摇 20 13年2月 MATERIALS SCIENCE TECHNOLOGY Feb. ,2013 摇 摇 摇 摇 摇 摇 CLAM钢穿孔等离子超声电弧焊接激励频率的优化 谢伟峰,雷玉成 (江苏大学 材料科学与工程学院,江苏 镇江212013) 摘摇 要:为了优化超声电弧焊接激励频率,针对穿孔等离子超声电弧焊接熔池进行了计算机模态分析.根据 穿孔等离子弧焊接特点,利用特定的数值分析模型,通过ANSYS软件计算超声电弧焊接熔池模态,分析与模 态频率相对应的熔池响应情况.最后,分别施加不同大小的超声电弧频率,以3 组4.5 mm 厚的中国低活化 马氏体(CLAM)钢板为实验材料进行平板对接焊试验.结果表明:在谐振条件下,焊缝区面积增大,组织的细 化效果较好,界面棒状碳化物生长得到抑制,同时焊缝区硬化现象得到显著改善;利用这种方法基本达到了 超声电弧频率优化的目的. 关键词:穿孔等离子弧焊接;超声电弧;CLAM钢;模态分析;谐振频率 中图分类号:TE09 文献标志码:A 文章编号:1005-0299(2013)01-0030-07 Optimizing the excitation frequency for keyhole plasma ultrasound鄄arc welding of CLAM steel XIE Wei鄄feng,LEI Yu鄄cheng (School of Material Science and Engineering,Jiangsu University,Zhenjiang212013,China) Abstract:The optimal ultrasound excitation frequency was obtained with computer modal analysis of keyhole plasma ultrasound鄄arc welding molten pool.Using a specific numerical model,finite element calculation of the ultrasound鄄arc molten pool modal frequency was conducted and the response corresponding to this modal fre鄄 quency was analyzed.Finally,three groups of4.5 mm CLAM steel plates with different frequencies were wel鄄 ded.Theresultsshow thatwhentheultrasound鄄arcfrequency isequaltoresonantfrequency of moltenpool,the area of welded zone increases in depth direction,the weld structure refined is optimal,the growth of stick car鄄 bide between interfaces is suppressed,and the hardening phenomenon in welded zone is improved dramatical鄄 ly.Using this method,the purpose of optimizing the ultrasound鄄arc frequency has basically achie