麻花钻钻削过程有限元分析.doc

e 题 目 麻花钻钻削过程的有限元分析 学生姓名 e 学号 e 所在学院 机械工程学院 专业班级 e 指导教师 e __ ____ __ 完成地点 校内 ___ 2009 年 6 月 12 日  麻花钻钻削过程的有限元分析 ee (e) 指导教师：e [摘要]：随着机械行业的快速发展，加工精度的要求进一步提高，精密加工技术也变得愈发重要起来。作为精密加工技术的重要组成部分，孔的精密加工在机械加工中具有重要地位，与此同时，对孔的钻削加工工艺和技术的要求也越来越高。目前，钻削加工仍然是应用最广泛的孔加工方法，但也存在着钻头刚度低、排屑难、钻头易折断、入钻位置易偏移等诸多不足。 本文基于有限元成形软件 Deform-3D 旨在分析研究在普通钻削、轴向振动钻削下，利用麻花钻加工孔，分析钻屑的形成过程，动态模拟轴向振动钻削的加工过程，获取加工时的工件变形，温度变化，以及加工过程中的应力应变等参数的变化曲线，并与普通钻削时的参数变化曲线加以比较。 经初步分析后，轴向振动钻削技术已显示出较好的工艺效果，工件的温度等参数较之普通钻削大大降低。 [关键词]：轴向振动钻削；麻花钻；有限元；Deform-3D e e Tutor: e Abstract: With the rapid development of the machinery industry, mechanical machining accuracy requires further development, and precision machining technology also becomes increasingly important As a significant part of the precision machining technology, precision machining of hole has an important position in machining process, meanwhile, the demand for holes, especially the tiny holes is becoming increasingly high in drilling process and technology. At present, the drilling is still the most widely used method in tiny holes process. But there are also many shortages such as low stiffness of aiguilles，scraps discharge，aiguilles easy to be broken，difficult Position deviation of the drill. Based on the finite element forming software Deform-3D, this article aims to analyze the forming process of crumb, achieve a dynamic simulation work piece process of tiny hole by using axial vibration drilling, get the variation curve of parameter such as axial force、torque、material strain、and temperature est., by using twist drill to machine the tiny hole with axial vibration drill. At last, compared to the normal drilling parameter variation curve. After