制造流程规划中多层次仿真分析模型.pdfVIP

ndust rial Eng ineering and M anagement No . 3, 2007 2007 3 : 2007) 1 1 2 查斌斌, 牛占文 , 郭 伟 ( 1. 天津大学 管理学院, 天津300072; 2. 天津大学 机械学院, 天津300072) : 根据制造型企业的特点, 将工业工程理论最优生产技术和计 机仿真技术结合, 应用 到生产系统制造流程规划中, 提出了多层次仿真分析模型分别运用虚拟生产线物流系统规划方 法Flexsim2. 6 仿真软件和标准作业组合票, 从三个层次对典型汽齿行业制造流程进行仿真分析 确定了最佳搬运批量及频率, 并根据仿真结果, 识别了3 个瓶颈工序; 结合精益生产, 提出生产线制 造流程改善方案, 使得工作单元减少了2 个, 生产线节拍缩短了2 秒, 产量提高了10% : 制造流程规划; 多层次分析; 仿真; 物流系统; 精益生产 : F406. 2 : A The MultiLayer Simulation Analysis Model in Manufacturing Process Planning 1 1 2 ZH A Binbin , N U Zhanw en , GU O Wei ( 1. School of M anagement , T ianjin Univer sity, T ianjin 300072, China; 2. Schoo l of M echanical Eng ineering , T ianjin University, T ianjin 300072, China) Abstract: According t o t he characteristics of pro duct ion ent erprises, ndustrial Engineering T heory, Optim ial Pro duct ion T echno logy and Comput er Sim ulat ion T echno logy w ere introduced int o the m anufacturing process planning and a M ultilayer Simulat io n Analy sis M odel w as devel o ped. Firstly, the manuf acturing process of aut om obilegear ent erprise w as analyzed on three lay ers, in w hich Vir tual Pr oduct ion Line Planning M et hod, Flex sim2. 6 and St andard Oper at ion Chart w as used respect ively. Seco ndly, the opt imal transit bat ch and f requency w ere reached and 3 bottlenecks of t he pr oduct ion line w ere ident if ied based o n the result of simulat ion analy sis. At last , im pro vem ent m easures w ere explored and implement ed based o n L ean Product io n.