北美有色与压铸进展.pptVIP

Here is the outline of my talk. the 1st part is materials comparison. I will highlight the comparison of Mg against the competing materials, steel, Al, plastics, and so on. In the 2nd part, I will summarize the current and potential Mg applications in auto industry. See how GM and other automotive companies are using Mg. For each of the potential application areas, such as interior, body, chassis and powertrain, I will try to highlight the technical cahallenges and see how we can overcome these challengs and put more Mg into our vehicles . Here is the outline of my talk. the 1st part is materials comparison. I will highlight the comparison of Mg against the competing materials, steel, Al, plastics, and so on. In the 2nd part, I will summarize the current and potential Mg applications in auto industry. See how GM and other automotive companies are using Mg. For each of the potential application areas, such as interior, body, chassis and powertrain, I will try to highlight the technical cahallenges and see how we can overcome these challengs and put more Mg into our vehicles . * * * * * * * * * * * * * * SVDC 超高真空压铸工艺 Steel: 8.1 kg Mg: 2.3 kg Al: 3.5 kg ASTM E505 level 1 超高真空压铸工艺模拟 Cavity fill Solidification 慢压射速度: 0.5 m/sec. 快压射速度: 3.0 – 4.0 m/sec 模具温度: 125 – 250 C 浇注温度: 640 – 690 C 射出压力: 70 – 110 bar 留模时间: 2.5 – 5.5 sec. 1000 mbar 100 mbar 500 mbar 50 mbar 真空度对孔隙率的影响 Super-vacuum die casting (SVDC) 几种压铸工艺比较 工艺 传统压铸 真空压铸 (VADC) 超高真空压铸(SVDC) 真空水平 无 60 - 300 mbar 60 mbar 真空监控与控制 无 无 有 模具密封 无 无 有 卷气程度 高 低 非常低 热处理 无 有/无 有 力学性能 低强度与韧性 中强度与韧性 高强度与韧性 Vacuum applied through entire fast shot to ensure the effectiveness在整个快压射过程中施加真空提高有效性 Advanced monitoring system to ensure no leakage or loss of vacuum真空监视系统确保高的真空度 UBE HVSC350PL, 宇部 水平合模 垂直压射 机械手给汤 TOSHIBA HVSC350, 东芝 水平合模 垂直压射 电磁泵给汤 UBE VSC315, 宇部 垂直合模 垂直压射 机械手给汤 挤压铸造 I II III IV 挤压铸造过程 挤压铸造挤压速度 挤压铸造挤压充型时间 料温 700℃ 725℃ 750℃ 350℃ 375℃ 400℃ 3 4 8 9 6 5 2 7 1 温度对挤压铸造组织的影响(120MPa) 模温 10 11 12 13 14 15 T P 60