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Methods for Modeling Bolts in the Bolted Joint
Jerome Montgomery
Siemens Westinghouse Power Corporation, Orlando, FL
Abstract
Modeling bolts for three-dimensional finite element applications have, and still continue to raise questions.
The limitations on model size sometimes make modeling of solid bolts impractical. Therefore, many
analysts choose other methods to model bolts. Line elements with coupled nodes and line elements with
spider beams are a couple of alternative approaches. This paper looks at a few methods for modeling
pretension bolted joints using the finite element method (ANSYS 5.7). Pretension is modeled using
ANSYS pretension elements (PRETS179) which can be used on solid or line element types. Surface-to-
surface contact elements are used to account for varying contact distribution along flanges. Bolt head and
nut behavior is modeled by, coupled nodes, beam elements, rigid body elements (RBE3), or solids. Bolt
stud is modeled by solid elements, beam elements, pipe elements, or link elements. The choice of line
elements versus solid elements is determined by the degree of complexity sought. The pros and cons of
different simulations are also discussed.
Introduction
Bolted joints are generally made up of the bolt group (head, stud, and nut) and the flange (top and bottom),
as shown in Figure 1. Bolted connections are designed to hold two or more parts together to form an
assembly (Figure 2). Because of different loading conditions, especially high loads, bolted connections can
separate. To minimize this effect, a pretension is applied to the bolt (Figure 3). This insures that the
connection will not separate, provided the applied load remains less than the pretension. In finite element
simulation, the pretension characteristics must be accounted for. Fukuoka[1] developed a curve for
simulating the pretension in a bol
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