CCL培训工艺流程.pptVIP

* Copyright ? 2009 Mica-AVA (Far East) Ind. Ltd. All Rights Reserved 生產線認知基本培訓資料 – By Victor Cheung (NPD) Introduction of CCL Manufacturing Process MAF MAG 公司的產品名稱 Introduction of CCL Manufacturing Process Large Sheet CCL 大張裝覆銅面板 2. Copper Clad Laminate (CCL) - 覆銅面板 1. Prepreg - 半固化片 / 黏結片 / P片 Panel size CCL 小片裝覆銅面板 Roll form Prepreg 卷裝半固化片 Prepreg Panel 小片裝半固化片 產品形態 CCL Manufacturing Process (覆銅面板的製造流程) Varnish Mixing (混膠) ? 在一個很大的容器內把各類原料混合成膠水 Treating (上膠) ? 玻纖布+膠水 經過烤箱烤至半固化後卷成卷裝 ? 卷裝半固化片 (內銷 / 外銷) Material Lay-up (半固化片裁片及疊合) ? 片裝半固化片 (內銷 / 外銷) Pressing (層壓) ? 使用 “內銷片裝半固化片+銅箔” 壓合成覆銅面板 De-book (拆板) ? 把每book板做分離動作, 取走用作傳熱及分隔的鋼板 Edge Trimming (裁邊) ? 把覆銅面板的板邊裁走, 並裁至客戶所需的尺寸 CCL Surface Inspection (覆銅面板表面缺陷檢測) ? 用自動檢測系統(AOI)檢出板面缺陷 CCL Thickness Checking (覆銅面板厚度檢測) ? 用自動雷射測厚系統檢測板厚是否合格 CCL Panel Cutting (覆銅面板裁片) ? 用SHODA切機把大張的CCL切成小片 Packaging (包裝) ? 把大張/小片的CCL壘好包裝出貨 ? 張裝/小片裝CCL (外銷) Introduction of CCL Manufacturing Process 2. Treating 3. Material Lay-up 4. Pressing 6. Edge Trimming 1. Varnish Mixing 9. CCL Panel Cutting 10. Packaging 5. De-book 8. CCL Thickness Checking 7. CCL Surface Inspection Introduction of CCL Manufacturing Process 1. Varnish Mixing Process description : (Varnish Mixing) Mixing up some basic material such as resin, curing agent, hardener, filler, solvent to form a tank of varnish. The varnish will be used in Treating process to produce prepreg (resin-glass fabric matrix). Main control items in this section : Varnish gel-time Varnish viscosity Varnish colour Relative solvent usage Relative stirrer usage Point 1,2 affecting the product working window. Point 3 affecting the product appearance Point 4 affecting the varnish mixing time 2. Treating Process description : (Treating) Build-up roll form resin-glass matrix (prepreg) by a vertical impregnation machine (Treater). The roll form prepreg will be cut in sheet form and used in material lay-up process to produce CCL (Copper Clad Laminate).