毕业设计（论文）-ZS1105柴油机箱体制造工艺规程及专用夹具设计（铣）.doc

摘 要 本课题进行ZS1105柴油机箱体零件精铣端面专用夹具设计，主要内容分为： 首先是对箱体零件工艺设计，在分析了ZS1105柴油机箱体的具体结构及技术要求的基础上，详细制定了两种箱体加工整体加工工艺路线，并比较其优劣选择最优的方案进行加工。根据各道工序的技术要求，选定各道工序的背吃刀量、进给量、切削速度以及所采用的机床、刀具、夹具等，确定各道工序的时间定额，从而绘制工艺过程卡片。 然后对精铣前后端面专用夹具体进行设计，根据被加工零件的结构特点、加工内容的尺寸和精度要求，确定组合铣床的配置方案，对专机进行总体设计－三图一卡即为零件工序图、加工示意图、机床联系尺寸图和机床生产率计算卡的设计。其次绘制其装配图和相关的零件图。 关键词 工艺过程；组合机床；铣床夹具 Abstract This topic carries on design with the combined milling machine in the ZS1105 diesel oil engineer case body, the main content divided into: First, about box body parts process planning, at the base of analyzing the ZS1105 diesel oil engineer case bodys concrete structure and the technological specification. I formulated two kind of box body processing process route in detail, and compared them to choose the most superior process route to carry on the processing. I designated the penetration of a cutting tool, the feed quantity, the cutting velocity as well as, the cutting tool, the jig and so on, which determine the time quota, and make the process card. Second, about modular machine-tool design, according to the unique feature of the components, the processing content size and the accuracy requirement, I determined that combined milling machines disposition plan, carried on a system design - three drawings and one card namely the components working procedure chart, the processing schematic drawing, the tool relation dimensional drawing and the tool productivity computation card design. Third, I drawled the assembly drawings of hydraulic slider and detail drawings. Key words: Technological process Modular machine-tool Special milling fixture 目 录 1 绪 论 1 2 ZS1105柴油机简介 2 2.1概述 2 2.2 ZS1105 柴油机箱体的作用 2 2.3 ZS1105 柴油机箱体的技术分析 2 3 箱体工艺分析与设计 4 3.1 箱体工艺的分析 4 3.2 工艺规程设计 7 3.2.1确定零件生产类型 7 3.2.2确定零件毛坯的种类和制造方法 8 3.2.3 工艺路线的制定原则 8 3.2.4工艺路线的分析 12 3.3 切削用量和时间定额的确定 13 3.3.1 切削用量的选择原则 13 3.3.2切削用量和时间定额 14 4 组合机床总体设计 27 4.1 组合机床概述 27 4.2制定组合机床工艺方案注意事项 27 4.2.1 组合机床设计应满足的基本要求 27 4.2.2针对零件特点设计组合机床 28 4.3组合机床设计 29 4.3.1概述 29 4.3.2组合机