毕业设计（论文）-DM7140电火花加工机床工作液循环过滤系统设计.docVIP

目 录 前 言 1 1.绪 论 2 1.1选题背景 2 1.2课题目的 2 1.3课题意义 2 1.4应解决的问题 2 1.5电火花加工的应用和发展趋势 3 1.6设计的指导思想 3 2.电火花加工技术 4 2.1电火花加工的原理 4 2.2电火花加工的特点 5 2.3电火花加工的应用 5 3.DM7140型电火花成型机床介绍 5 3.1机床部分 6 4.系统方案分析 6 5.设计相关说明 7 5.1工作液 8 5.2材料的选择 8 6.1箱门的设计 10 6.2液位控制器的设计 11 6.3回油设计 12 6.4油箱内工作台的设计 13 6.5油箱内搅拌管的设计 14 6.6箱门挡块的设计 15 6.7回油槽的设计 15 6.8管子托架的设计 16 6.9拉紧扣的设计 16 6.10左侧板的设计 17 6.11箱体底板的设计 17 6.12箱体后板的设计 17 6.13装配图 18 7.储油箱设计 20 7.1外形尺寸设计 20 7.2供液泵、搅拌泵和过滤泵的选择 20 7.3过滤器的选择 20 7.4管道的选择 21 7.5底板的设计 21 7.6左侧板的设计 22 7.7右侧板的设计 22 7.8搅拌管的设计 23 7.9装配图 23 设计总结 25 参考文献 ２７ DM7140机床电火花加工后的工件，表面质量较差，有一层厚度不均匀、含有较多微观裂纹和残余拉应力的白层，降低了加工表面的疲劳强度，用于模具生产时严重影响了模具的使用寿命，必须进行抛光等后续的处理工序另外，电火花加工面积较大时，加工过程往往不稳定，对机床和待加工件都有不良的影响Abstract Serious DM7140 machine ordinary kerosene EDM workpiece surface quality is poor, uneven layer thickness of white layer contains more micro-cracks and residual tensile stress reduces the fatigue strength of the machined surface for the mold productionaffect the life of the mold, the need for subsequent polishing and other treatment processes.In addition, the larger EDM machining process often unstable, machine tools and to be processed, have adverse impact. The key technology of this powder mixed working fluid circulation and filtering due to the rapid development of this new technology of powder mixed EDM higher demands on powder mixed EDM is a powder mixed working fluid systemDevelopment.The mixed powder, the working fluid must have a complete set of filtering device, in order to ensure the realization of powder mixed EDM. The circulation of the fluid handling system can be achieved: 1.Mixing powder EDM, detachable powder mixed working fluid for more than 80% of the processing slag, mixing powder plus work online slag removal. 2.Replacement powder mixed fluid or converted from a mixed powder processing to ordinary processing, detachable powder additives and processingslag, the working fluid used again. 3.Ordinary EDM processing residue separated from the working fluid to achieve a com