环缝式电磁搅拌法制备半固态浆料系统电磁场数值模拟.pdfVIP

第十二届全国青年材料科学技术研讨会（2009年11 月27-30） 12 先进制备加工技术 环缝式电磁搅拌法制备半固态浆料系统电 磁场的数值模拟 陈兴润，张志峰，徐骏 （北京有色金属研究总院，国家有色金属复合材料工程技术研究中心，北京 100088 ） 摘 要：利用 ANSYS 软件对环缝式电磁搅拌法制备半固态浆料系统电磁场进行数值模拟，通过与实测结 果的比较，验证了利用软件计算的可靠性,并分析了电流和频率对磁感应强度的影响，并进行了相应的试验 验证。研究结果表明：电磁场模拟结果与实验结果具有较好地一致性；电磁力分布在冷却器的外部，使合 金熔体在电磁力比较大的部位产生旋转运动；在相同的环缝宽度下，磁感应强度随频率的增大依次减小， 随电流的增大依次增大；相同搅拌功率条件下，环缝式电磁搅拌法可以获得更加细小均匀的半固态组织， 平均晶粒度减小31%。 关键词：材料加工;环缝式电磁搅拌；数值模拟；电磁场；ANSYS 软件 Simulation of electromagnetic fields during semi-solid slurry preparation of A-EMS CHEN Xingrun , ZHANG Zhifeng, XU Jun (National Engineering Technology Research Center for Non-ferrous Metal Matrix Composites, General Research Institute for Non-ferrous Metals, Beijing 100088) Abstract: The electromagnetic fields of annular electromagnetic stirring(A-EMS)were simulated by ANSYS software., through the contrast between the calculation results and the measured results，the reliability of the calculation was verified, and the impact of the current and frequency to magnetic flux density were analyzed with the corresponding test authentication .The results show that electromagnetic field simulation and experimental results have good consistency; the electromagnetic force distribute at the external of cooler, so that the alloys rotate at relatively large parts of electromagnetic force in the A-EMS equipment; At certain other conditions, magnetic flux density is proportional to the current and is inversely proportional to frequency; under the same stirring power, the A-EMS method can get smaller and more uniformity semi-solid organization, with an average grain size decreased by 31%. Key words: Material processing;A-EMS; numerical simulation; electromagnetic field; ANSYS software 0