李琳琳-已发表-配重臂的优化设计和有限元分析.docVIP

排土机配重臂的优化设计与有限元分析 许波1 李琳琳1 卢寿福2 关玉明1 （河北工业大学 天津 300130采挖矿物The optimization design and finite element analysis of Counterweight boom XU Bo1 Li Lin-lin1 Lu Shou-fu2 Guan Yu-ming1 （1.Hebei University of Technology, Tianjin 300130; 2.Tianjin Asset Industrial Equipment Co., Ltd.） AbstractSpreader as a high-efficiency continuous operation of large-scale handling equipment,is widely used in the port and medium-sized thermal power plant and the excavation of minerals for bulk materials transport, storage operations.Counterweight boom is an important part of maintaining the stability of the spreader’s center of gravity.At present,counterweight block is fixed in the counterweight boom,and can not at the same time achieve the best balance in the no-load and full load conditions, leading to security risks when spreader work .In the essay, sliding counterweight block will instead the fixed counterweight block,by adjusting the position of counterweight block in different condition to reach the whole balance of spreader.In the following three condition,without counterweight block,plus a fixed counterweight block and plus a sliding counterweight block ,simulation analysis of spreader’offset of the center of gravity use ANSYS under the no-load and full load conditions.The results show that the sliding counterweight can greatly improve the spreader’stability of the different working conditions compared to fixed counterweight blocks. Keyword:spreader; Counterweight boom; ANSYS;slew deck pylon; center of gravity ;offset 1 引言 目前在港口、大中型火力发电厂和冶金、焦化等需要运送散装物料，特别是在采挖矿物、厚度为的钢板组成时，则该结构的重心位置（）可计算为： （1） 其中，（）为钢板的重心位置，A为该机构材料总面积。因此，具有规则外形物体的重心可通过外形尺寸直接结算获得。 考虑到受料臂和排料臂是由均质等截面的杆形型钢组成，假设每一根型钢杆的长度为，截面积为，杆总长为，则将公式代入公式（1）可得： （2） 从公式（2）可以看出，规则外形物件的重心计算可以通过找形心的方法解决，以简化求重心的过程。 履带式排土机可以简化为由受料臂和排料臂两个具有规则外形物件组合成的整体。其中排料臂和受料臂虽然是由很多桁架结构焊接而成的，但是从外形上可以算是具有对称面的规则物件，因此其重心的位置应该和形心的位置重合。因此在对排土机的结构进行简化时，可将排料臂和受料臂简化成杆，从而在仿真结果不失真的条件下简化模型结构、缩短仿真时间。简化后的排土机如图3所示。 图3 排土机Proe简化模型 4 配重臂