大直径菲涅尔透镜模具加工机理.pdfVIP

第41卷 第2期 北 京 工 业 大 学 学 报 Vol.41 No.2 2015年 2月 JOURNAL OF BEIJING UNIVERSITY OFTECHNOLOGY Feb. 2015 大直径菲涅尔透镜模具加工机理 1 1 2 1 关佳亮 ,马新强 ,曹成国 ,张孝辉 (1.北京工业大学 机械工程与应用电子技术学院,北京 100124;2.北京工研精机有限公司,北京 101312) 摘 要:针对大直径菲涅尔透镜模具的加工难题,基于有限元仿真软件ABAQUS和模态实验方法对大直径菲涅尔 透镜模具切削过程加工机理进行分析. 介绍了菲涅尔透镜设计及模具加工原理,结合材料本构关系、材料失效准则 等,建立正交切削二维模型,得到仿真切屑,与模态实验得到的切屑进行对比,验证了仿真切削模型的可行性. 研究 了切削速度、进给速度对切屑形成过程的影响. 研究结果表明:在H62黄铜模具加工过程中,材料强度和塑脆性对 切屑形态产生重要影响,随着变形速度的提高,材料强度提高,材料塑性降低,切屑的演化过程依次分为带状切屑、 锯齿切屑、单元切屑. 关键词:菲涅尔透镜;有限元分析;切屑形态 中图分类号:TG501.1 文献标志码:A 文章编号:0254-0037(2015)02-0161-06 doi:10.11936/ bjutxb2014030033 Large Diameter Fresnel Lens Mold Machining Mechanism 1 1 2 1 GUANJia-liang ,MA Xin-qiang ,CAO Cheng-guo ,ZHANG Xiao-hui (1.College of Mechanical and Electronic Application,Beijing University of Technology,Beijing 100124,China; 2.Beijing Precision Machinery Engineering Research Co. Ltd. ,Beijing 101312,China) Abstract:Aimed at the problem of large diameter Fresnel lens mold machining,thispaper analyzed the large diameter Fresnel lens mold machining mechanism based on the ABAQUS finite element simulation software and modal test methods. The design and mold machining principle of Fresnel lens were introduced. Combined with the material constitutive relation and material failure criteria, a two- dimensional orthogonal cutting model was established and the chip derived from the simulation was compared with thechipfrommodaltest,withaconsequentverificationofthefeasibilityof simulationchip model. The simulation