Factory SelfAudit.xls

Sheet3 Sheet2 Sheet1 Is there a documented requirement to clean pallets/carriers and to regularly inspect them for damage and is there evidence of this? Do the machines and equipment settings match the TI? Do the machine and equipment program name used match the TI? Have tester correlation been performed? Are all test equipment calibrated properly? Are the machines and equipment program protected from unauthorized tampering? Is there an automated method of loading test programs? Is there a mechanism to eliminate the mechanical stress during unplugging connectors? Is go/no-go golden sample used to check the test equipment function at the beginning of each shift? 員工是否被鑑定可從事該站別,或者有已鑑定員工對其進行指導? 針對靜電環點檢,是否有日更新的記錄? 員工是否按作業指導書作業? 當需要拿PWB或PCBA時,若會接触到錫面,員工是否有戴手套? 對員工的品質面績效是否有定期追蹤和管制? 傳送帶的接點處是否被調整以防止PWB沒有震動? 各個站別的傳送帶速度是否一致? 是否有壓件治具,如top-hat治具,能有效的防止銲錫過程中零件被頂起而高翹? 所有未被壓件治具覆蓋的零件是否有其他的方式,如合適的加工,以避免過爐過程中零件高翹或傾斜? 在插件過程中是否有使用工具以充分防止PWB板發生形變? 印跡,平整度,數據深度,ID,爪片位置,切面,流線方向,是否標準定義? 框架/PWB扥板的流線方向是否有詳細的說明,指示,以及是正確的? 所有框架/PWB扥板是否有良好的維修,清洗和妥善的存放以防止損坏? Work Instructions Do all the parts used match the WI? Are all the parts used identified clearly (P/N, description, location, quantity) such that only correct parts are used? Are all the parts stored properly to avoid mixing and damage? Are all ESD sensitive parts stored in anti-ESD container? Are revision controlled Work Instructions displayed for the operator at each assembly station? (Score 0 if any unsigned/undated handwritten instructions or any handwritten instructions more than 48 hrs old) Is there an alternative WI set available for reduced/increased operator numbers? Are component part numbers and their descriptions specified on Work Instructions? Are component descriptions sufficiently detailed to ensure the correct component is being used? Are the components on the Work Instructions listed by the most appropriate order of insertion? Do Work instructions indicate if a top hat, separators, plugs, Kapton tape, finger protection, etc. m