喷漆废气废漆渣的估算及处理措施.pdf

汽车工艺与材料 TECHNoLoGY＆MATERL～L ·涂装技术· AUTOMOBILE 文章编号：1003—8817(2006)1l一0028—05 喷漆废气废漆渣的估算及处理措施 张 禾 (中国汽车技术研究中心，天津300162) 摘要：汽车喷漆、流平和烘干工序会产生有机废气、过喷漆雾及漆渣，需要根据年产量、油漆品种和油漆用量、涂装设 备和涂装方法确定喷漆室、流平室和烘干室产生的有机废气及其排放量，并根据GB16297—1996大气污染物综合 排放标准确定排气筒高度。采用先进的涂装工艺，其中涂、面漆以静电旋杯喷涂为主，由机器人自动仿形，根据车身 不同位置将出漆量及喷涂图形调整到最佳状态，使油漆利用率提高到90％以上，从而减少有机溶剂对环境的污染。 若中涂、面漆线采用水性漆，则从根本上可以解决喷漆对环境污染的问题。 关键词：喷漆；废气；废漆渣；估算 中图分类号：U472．44 文献标识码：B Estimationand of WasteGasandPaint DisposalSpraying Slag ZHANGHe Automobile Research (China 300162，China) 7rechnolog)r Center，Tianjin Abstr舵t：Automotive and can waste mistand paintspraying，nowingdryingprocessingpmduceo唱anic gas，paint to volume in cabinet dete瑚inethe waste andemission booth，now slag．nis，required organic gas pIDducedspray and oven to annualautomotive drying according pI_oductionoutput，paintvariety，paint and to·dete珊inethe ofexhau8ttube toGB16297——1996air method，and pollution equipment height according emissionstandard．Advanced was whereinte劢ediatecoatand was paintingprocessemployed topcoatadoptedmainly electmstatic and was to condition byrotary painting，tIlesprayiIlgpaintconsumptionspraypattemadjustedoptimum ratio be robotautomatic todiH-erent