5052铝合金多排链轮冷半精锻成形过程中流动速度场的三维有限元模拟（英文版）.pdfVIP

Trans. Nonferrous Met. Soc. China 25(2015) 926−935 3D FEM simulation of flow velocity field for 5052 aluminum alloy multi-row sprocket in cold semi-precision forging process 1 1 1 1 1 1,2 Wang-jun CHENG , Cheng-zhong CHI , Yong-zhen WANG , Peng LIN , Ri-hong ZHAO , Wei LIANG 1. College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China; 2. Key Laboratory of Interface Science and Engineering in Advanced Materials, Ministry of Education, Taiyuan University of Technology, Taiyuan 030024, China Received 23 April 2014; accepted 10 September 2014 Abstract: Based on the design of the multi-row sprocket with a new tooth profile, a cold semi-precision forging process for manufacturing 5052 aluminum alloy multi-row sprocket was presented. Through simulating the forging process of 5052 aluminum alloy sprocket billet with 3D rigid-viscoplastic FEM, both the distributions of flow velocity field in axial (U ), radial ( U ) and Z R circumferential (Uθ) directions and the curves of velocity component in different deformation regions were respectively obtained. By comparison and analysis of the velocity varying curves, the velocity component relation conditions for filling the die cavity were clarified. It shows that when the die cavity is almost fully filled, the circumferential velocity Uθ increases sharply, implying that Uθ plays a key role in fully filling the die cavity. Key words: multi-row sprock