基于电极位移信号的点焊过程故障诊断.pdf

第38卷第12期 雹焊梭 V01．38No．12 2008年12月 Electric Machine Dec．2008 Welding 基于电极位移信号的点焊过程 故障诊断 杨乃文1’2，张鹏贤112，董亚娅1．2，陈剑虹1，2 甘肃省有色金属新材料省部共建国家重点实验室，甘肃兰州730050) 摘要：电阻点焯过程鑫受多种凌障因素黩影-向，麟瓣茧爹蘧渡穆经常出现的电极轴向错位、_r-44表面采 处理、芏．榉一谢和薹锌警电笨良四稀故障零蓉态，逶过对实时装集的电极位移信号波形的时域分析，提 取了点誉畿裹征敌障状态的特德搴量，建立了基if-模糊撰缎优先比案例推理的点焊过程诊断模型。实 验验证表明，基于信号特征提取表征点焊过程故障状态的方法是可行的，该模型的诊断准确率可达95％。 关键谰：电阻点焊；特征参量提取；奇异性分析；模糊相似优先比；故障诊断 中图分类号：TG438．2文献标识码：A。 Fault inthe ofRSWbasedonelectrode diagnosisprocessing displacementsignals YANGNai—wenl,2ZHANG DONG Peng-xianl,2Ya—yal一．CHENJian-hon91·2 ofNon-ferrousMetal of of Laboratory MinistryEducation，Lanzhou (1．Key Alloys，The University ofGansuAdvancedNon-ferrousMetal of 730050，China；2．State Materials，Lanzhou KeyLaboratory University Technology，Lanzhou730050，China) vHnerabletothe ofa offault atelectrodeaxial Abstract：RSM(Resistance variety SpotWelding)is impact factors．Aiming misalignment， untreated andconductivebadofwhichoften inthe time-domain surface，workpiecewarping appear productionprocess．Through analysis ofelectrode curve．5characteristicareselectedto asthefaults．Thecase-based displacementsignals parameters taking reasoning modelbasedon similarratioisestablishedtorealizefaults in verificationshowsthatthe fuzzy diagnosisweldingprocess．Experimental methodbasedon featureextractionto asf