中间支架塑件的艺分析以及其注射模具的设计 毕业设计论文.docVIP

中间支架塑件的工艺分析以及其注射模具的设计 摘 要 本论文主要阐述了中间支架塑件的工艺分析以及其注射模具的设计过程，中间支架塑件的材料为苯乙烯-丁二烯-丙烯晴共聚体，简称ABS。模具设计的重点是成型方案分析与选择、侧分型机构设计与计算、温度调节系统的计算。 此模具设计采用一次分型，并采用侧分型机构,分型面设在大投影面上，采用一模两腔，塑件在模具中左右对称分布，采用侧浇口,浇口设在塑件的最上端，也就是分型面上。由于采用侧浇口,浇口不是很大，脱料后留下的残留痕迹很小,因此不影响塑件外表面质量。考虑塑件外型及模具特性，本模具采用推杆脱料形式,为了保证成型周期，必须要设置冷却系统来冷却塑件。最后将模具安装在XZ630-3500型号注射机上。 同时还编写了定模板的加工制造工艺规程，简单阐述了定模板从下料到最后的检验过程；最后进行模具费用的简单核算。 关键词： 模具；侧分型；分型面；侧浇口；定模板 Abstract This paper deals mainly with the cylinder emit of plastic parts Process analysis and its injection mold design process. Cylinder emit of plastic parts is made of acrylonitrile-butadiene-styrene terpolymer material, shorted it ABS. Mold design is the focus of molding program analysis and choice, Side-core design ，andcalculation of temperature regulation system. The mold was designed with one types, adopting side-parting movements, sub-surface in the largest projection surface, using two-cavity mold plastic parts in which symmetrical distribution points using side gate, Gate located in the top of plastic parts’ end, the introduction of side gate. They do not affect the plastic parts’ surface quality. Considering plastic parts and mold characteristics of the die plate，the implementation side plate is used as pushed from. In order to prevent the implementation side plate and adjacent to the cavity and core from happening interference, we must set up Pre-restoration. In order to guaranting the molding cycle’ time, we must set up cooling system for cooling plastic parts. XZ630-3500 models will be installed in the last injection molding machine. And also prepared a template for the processing of manufacturing processes, from simple templates will be elaborated under the expected final testing process; Finally a simple cost accounting components. Keywords: Die; Pumping core; Sub-surface; Side-point gate；Mould platen 符 号 表 a 长度 m 速度 m/s 温度 k 系数 p0 压MPa η 效率 vf 流体速度 m/s V 体积流量 密度 g/ 粘度 E 弹性模量 MPa 雷诺数 v 体积 s 面积 F 力 N α 角度 或 弯矩 N．m m