电动轮自卸车轮减速器可靠性研究.pdfVIP

摘 要 本文首先研究矿用电动轮自卸车轮边减速器行星架的结构可靠性，利用 ANSYS 的 概率设计功能，以行星轮轴直径、行星轮传递给轮轴的压力及弹性模量等为随机输入变 量，模拟实际构件设计参数的随机性，选用蒙特卡罗法进行行星架的可靠性分析，得到 该有限元分析模型的应力概率分布特征、应力累积分布函数和行星轮轴直径等设计参数 对应力分布的敏感程度。研究所得结论对于改进电动轮自卸车轮边减速器结构设计、提 高其使用寿命具有一定的作用。其次，通过降低矿用自卸车的自重，提高承载效率，取 轮边行星减速器的太阳轮和齿圈的齿数、模数、齿宽为设计变量，以减速器体积最小为 优化目标，由模糊可靠性理论设定齿轮的接触强度和弯曲强度的可靠度，并用 MATLAB 优化工具箱求出其最优解。优化结果表明，在所用材料不改变、在保证传动比要求和强 度的条件下，使轮边减速器的体积减小 16%，重量减少 16kg，驱动桥末端内径可减少 11%，这对于减小矿用自卸车行走的惯性、提高其运动的灵活性和装载能力有重要的意 义。 关键词：电动轮自卸车；轮边减速器；模糊可靠性优化设计 ；可靠性分析；Matlab； ANSYS - I - Abstract In order to study the structural reliability of Motor Wheel Mine Dumper Wheel Reducer planetary frame ，using probability design function of ANSYS, takes Number of planetary axle diameter、the pressure of Planetary gear transmission to Axis and Elasticity coefficient as Random Input Variables, Simulate the randomness of the actual design parameters Components, Use the Monte Carlo method to analysis the planetary frame reliability, get the the stress probability distribution characteristics of the finite element analysis model 、 Accumulation distributed functional arrangement and Planetary axle design parameters such as diameter, degree sensitivity of stress distribution 。Researching conclusion has a certain role in improve structural design of Motor Wheel Mine Dumper wheel reducer 、enhances the service life.In order to reduce the weight of Motor Wheel Mine Dumper, raises the Load-bearing efficiency, takes Number of Teeth of the Wheel Reducer sun gear and planetary gear , the modulus, the tooth width as the design variable, take the smallest reducer as optimize objectives, According to the fuzzy reliability theory set the reliability of con