MET_Powerpoint_filesCh25.ppt.pptVIP

Chapter 25 Parts Made on Machining Centers Horizontal-Spindle Machining Center The Principle of a Five-Axis Machining Center Machining Centers Swing-Around Tool Changer on Horizontal-Machining Center Touch Probes used in Machining Centers Vertical-Spindle Machining Center Computer Numerical-Controlled Turning Center Machining of Outer Bearing Races Reconfigurable Modular Machining Center Assembly of Reconfigurable Machining Center Hexapod Machining Center Chatter Marks on Surface of Turned Part Relative Damping Capacity Damping of Vibrations as a Function of the Number of Lathe Components Example: Red-Crescent Machining Conditions Machining Accuracy Improvements using Ultraprecision Machining Technologies Machining Economics Manufacturing, Engineering Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. ? 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. Machining Centers, Advanced Machining Concepts and Structures, and Machining Economics Figure 25.1 Examples of parts that can be machined on machining centers using various processes such as turning, facing, milling, drilling, boring, reaming, and threading. Such parts ordinarily would require the use of a variety of machining tools to complete. Source: Courtesy of Toyoda Machinery. (a) (b) Figure 25.2 A horizontal-spindle machining center equipped with an automatic tool changer. Tool magazines can store up to 200 cutting tools of various functions and sizes. Source: Courtesy of Cincinnati Milacron, Inc. Figure 25.3 Schematic illustration of the principle of a five-axis machining center. Note that in addition to the linear movements (three axis), the pallet, which supports the workpiece, can be swiveled around two axe (hence a total of five axis), allowing the machining of complex shapes, such as those shown in Fig. 25.1. Source: Courtesy of Toyoda Machinery. Figure 25.4 (a) Schematic illustration of the top view of a horizontal-spindle ma