基于imageware少齿数齿轮逆向工程和制造.doc

基于IMAGEWARE少齿数齿轮逆向工程与制造 ee （ee） 指导教师:ee [摘要] 少数齿轮的CAD模型常常需要由一个实体来构建。这个过程称为逆向工程，它是通过对齿轮使用三坐标扫描仪进行空间数字化来实现CAD造型。空间数字化产生齿轮的点云数据，这就是在surfacer中构建曲线的基本特征。在surfacer中对点云进行去除杂点，摆正，切片分层，最后拟合出曲线。然后将拟合出的曲线导入Pro/E/软件，使用Pro/E/软件中的曲线曲面建构命令做出三维实体，设计出其注塑模具。利用MASTERCAM软件对模具进行数控仿真加工，生成加工程序代码。 该过程包括了逆向工程、点云处理、曲线拟合、曲面构建、实体生成和模具设计与制造以及IMAGEWARE公司surfacer软件、PTC公司pro/E软件和CNC software NC公司的MASTERCAM软件的操作使用。本文介绍了少数齿轮的设计开发流程，利用先进设计与制造技术来快速实现少数齿轮生产。 [关键词everse engineering and manufacturing based on IMAGEWARE number less gear ee （） Tutor: Abstract:A few gear of the CAD model often need to construct by a entity.This process is called reverse engineering and is performed through dimensional digitising and CAD modeling.The dimensional digitising results in a cloud of points,which is the basic features of construction curve in surfacer.In surfacer removing speckles ,adjust and slice layer on point cloud , then fit the curve .And guide the fitting curve into Pro/e software by using Pro/E/software order that constructing the curve as the surfaces to make 3 d entity and design the injection mold . Use MASTERCAM software to conduct NC machining simulation for mold, and generate processing program code. The process involves the reverse engineering, the point cloud processing, curve fitting，surface construction, the entity generation and mold design and manufacture ,and IMAGEWARE company surfacer software, PTC company pro/E software and CNC software NC company MASTERCAM software operation.This paper introduces the design and development of minority gear process, using the advanced design and manufacturing technology to realize fast a minority gear production. Key words: Minority gear；Reverse engineering；Point cloud；Curve fitting；Surface construction；Solid Modeling；Mold design；Cutting simulation；CAD/CAM 目录 1 点云数据的获取 1 2 1.2 点云扫描 5 2 点云在surfacer中的处理 7 2.1处理杂点 9 2.2 多视图拼合 9 11 2.4 数据简化 16 2.5 数据平滑 17 2.6 数据插补 18 2.7 点云排序 19 2.8 点云 19 2.9 拟合曲线 21 3 Proe中的处理过程 23 3.1 CAD模型生成 23 3.2.1 瓣合模具设计