RearCushion-Garage24.docVIP

Mechanism Diagram 17-1 Operational Precaution 17-2 Trouble Diagnosis 17-2 Muffler 17-3 Rear Wheel 17-3 Rear Fork 17-5 Rear Cushion 17-6 Mechanism Diagram  Operational Precaution General Please refer to the Maintenance Manual for tubeless tire in respect to the removal, repair and installation of the tires. Service data Unit: mm Item Standard Allowable Limit Run-out of rear rim Radial - 2.0 Axial - 2.0 Torque Value Rear wheel axle nut 11.0~13.0kgf-m Rear cushion upper bolt 3.5~4.5kgf-m Rear cushion under bolt 2.4~3.0kgf-m Rear fork mounting bolt 4.0~5.0kgf-m Exhaust muffler mounting nut 1.0~1.2kgf-m Exhaust muffler mounting bolt 3.2~3.8kgf-m Brake clipper mounting bolts 2.9~3.5kgf-m Brake disc mounting bolt 4.0~5.0kgf-m Trouble Diagnosis Run-out of rear wheel Deformed or bent wheel hub. Improper tires. Loose wheel shaft. Soft Cushion The spring is too weak. Noisy Brake Worn brake lining. Offset brake disc. Improper assembly of brake caliper. Brake disc or wheel imbalance. Poor Performance of Brake Improperly adjusted brake. Contaminated brake disc. Worn brake lining. Air inside brake fluid pipe. Grease on brake disc. The brake fluid piping is clogged. The brake fluid pipe is deformed or bent. The brake fluid pipe is deformed or bent. Insufficient amount of brake fluid in the reservoir   Muffler Removal Loosen the 2 nuts from exhaust muffler front side. Loosen the 3 mounting bolts by exhaust muffler right side. Remove exhaust muffler. Installation Install in reverse order of removal procedures. Caution Replace the front side muffler pipe gasket if worn or deformed. Torque Value: Muffler mounting bolt 3.2 ~ 3.8kgf-m Muffler mounting nut 1.0 ~ 1.2kgf-m Rear Wheel Removal Remove the exhaust muffler. Remove the rear brake caliper (2 bolts) and brake hose clamp (1 bolt). Caution Care shall be taken not to push the brake lever to avoid the brake pad being squeezed out. In case that the brake pad is accidentally squeezed out, use a screwdriver to force it ba