Exercise-Cuttingforce.docVIP

PARISUTHAM INSTITUTE OF TECHNOLOGY SCIENCE ME1254-MANUFACTURING TECHNOLOGY LABORATORY II LAB MANUAL Prepared By I.Gnanaseelan, Lecturer, Department of Mechanical Engineering, Parisutham Institute of Technology and Science. ME1254-MANUFACTURING TECHNOLOGY LABORATORY II LIST OF EXPERIMENTS Two or More Measurements in Metal Cutting Experiment (Example: Shear Angle, Cutting force, Tool Wear etc.) One or More Exercises in Shaper, Slotter, Planner, Drilling, Milling Machines (Example: Round to Square, Dovetail in shaper, Internal keyway cutting in Slotter, Round to square in Planner, Drilling, reaming and tapping in Drilling machine, Gear Milling and keyway milling in Milling machine.) Two or More Exercises in Grinding / Abrasive machining (Example: Surface Grinding, Cylindrical Grinding.) Two or More Exercises in Assembly of Machined Components for different fits. (Example: Parts machined using Lathes, Shapers, Drilling, Milling, and Grinding Machines etc.) One or More Exercises in Capstan or Turret Lathes One or More Exercises in Gear Machining (Example: Gear Milling, Gear Hobbing etc.) ME1254-MANUFACTURING TECHNOLOGY LABORATORY II LIST OF EQUIPMENTS Centre Lathes - 2 Nos. Turret and Capstan Lathes - 1 No. Horizontal Milling Machine - 1 No. Vertical Milling Machine - 1 No. Surface Grinding Machine - 1 No. Cylindrical Grinding Machine - 1 No. Shaper - 2 Nos. Slotter - 1 No. Planner - 1 No. Radial Drilling Machine - 1 No. Tool Dynamometer - 1 No. Gear Hobbing Machine - 1 No. Tool Makers Microscope - 1 No. EXERCISE NO. 1 SHEAR ANGLE MEASUREMENT AIM: To measure the shear angle to the given conditions. TOOLS AND EQUIPMENTS REQUIRED : Lathe, Single point turning tool, Micrometer. PROCEDURE : The work piece is held in the chuck. The known depth of cut is given (uncut chip thickness, t1). The chip is taken for thickness inspection. Find the mean chip thickness, t2. Calculate the chip thickness ratio, rc = t1 / t2 Calculate