SinglePointTurningofMaterialsUsingFEM-EWP.pptVIP

Single Point Turning of Materials Using FEM Simulations Presented by: Chris Wells Brant Liou Single Point Turning of Materials Using FEM Simulations Background Information on Single-Point Turning Elements of Single Point Turning Material Cases: Grade 410 Stainless Steel (Annealed) Brass Material (As-Sintered) Aluminum Alloy Al2024-T3511 (Cold-Drawn) Inconel 718 FEM Model setup Depth of Cut Feed Speed Rake Angle Tool Material FEM Results Theories Calculations Conclusion Elements of Single Point Turning (Orthogonal) Machining angles: Rake angle, α Friction Angle, λ Shear Plane Angle, φ Material Cases AISI Grade 4130 Alloy (Medium Carbon) Hardness = 375 Bhn Yield Strength = 883 MPa Material Cases Type C37700 Brass Material Hardness = 81 Bhn Yield Strength = 138 MPa Material Cases Al 2024-T3511 Hardness = 38 to 50 Bhn Yield Strength = 170MPa Material Cases Iconel 718 Hardness = 454 Bhn Yield Strength = 1103MPa FEM Results AISI Grade 4130 Alloy (Medium Carbon) Input Parameters: Depth of Cut = 4 mm Feed = 0.4 mm/rev Speed = 100 m/min Rake Angle = 0° Cutting Radius = 0.02 mm Relief Angle = 10° Cutting Tool – HSS-General FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results Type C37700 Brass Input Parameters: Depth of Cut = 4 mm Feed = 0.4 mm/rev Speed = 100 m/min Rake Angle = 0° Cutting Radius = 0.02 mm Relief Angle = 10° Cutting Tool – HSS-General FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results FEM Results Theories Calculations Theories Calculations Theories Calculations (Cont.) Conclusion References Metal Machining - Theory and Applications By: Childs, T.H.C.; Maekawa, K.; Obikawa, T.;?Yamane, Y.?? ? 2000 Elsevier M.C. Shaw, Metal Cutting Principles, 2nd ed., Oxford U.P., New York, 2005 Third Wave AdvantEdge User Manual Inconel 718 Rake Angle 1