Chapter4--ModelingBasicOperationsandInputs.pptVIP

Modeling Basic Operations and Inputs Chapter 4 What We’ll Do ... Model 4-1: Electronic assembly/test system Modeling approaches New Arena modules (Decide, Record) Model 4-2: Enhanced electronic assembly/test Resource Schedules, States, and Failures Frequency outputs More on utilizations Model 4-3: Enhancing the animation Queues, Entity Pictures, Resource Pictures Adding Plots and Variables What We’ll Do ... (cont’d.) Input analysis Specifying input distributions, parameters Deterministic vs. random input Collecting and using data Fitting input distributions via the Input Analyzer No data? Nonstationary arrival processes Multivariate and correlated input data Electronic Assembly/Test System(Model 4-1) Produce two different sealed elect. units (A, B) Arriving parts: cast metal cases machined to accept the electronic parts Part A, Part B – separate prep areas Both go to Sealer for assembly, testing – then to Shipping (out) if OK, or else to Rework Rework – Salvage (and Shipped), or Scrap Part A Interarrivals: expo (5) minutes From arrival point, proceed immediately to Part A Prep area Process = (machine + deburr + clean) ~ tria (1,4,8) minutes Go immediately to Sealer Process = (assemble + test) ~ tria (1,3,4) min. 91% pass, go to Shipped; Else go to Rework Rework: (re-process + testing) ~ expo (45) 80% pass, go to Salvage/Ship; Else go to Scrap Part B Interarrivals: batches of 4, expo (30) min. Upon arrival, batch separates into 4 individual parts From arrival point, proceed immediately to Part B Prep area Process = (machine + deburr +clean) ~ tria (3,5,10) Go to Sealer Process = (assemble + test) ~ weib (2.5, 5.3) min. , different from Part A, though at same station 91% pass, go to Shipped; Else go to Rework Rework: (re-process + test) = expo (45) min. 80% pass, go to Salvage/Ship; Else go to Scrap Run Conditions, Output Start empty idle, run for four 8-hour shifts (1,920 minutes) Collect statistics for each work area on Resource utilization Number in queue T