轴齿轮的机械加工工艺及工装设计设计书要点.docVIP

湖南农业大学东方科技学院 课程设计说明书 课程名称： 机械设计基础 题目名称： 轴齿轮的机械加工工艺及工装设计 班 级：20 12级 机制 专业1 班 姓 名： 刘盼 学 号： 201241903206 指导教师： 陈志亮 评定成绩： 教师评语： 指导老师签名： 20 年 月 日 内容摘要： 按照题目要求，对工件的工艺要求和技术要求进行分析，通过所学的知识先选择合理的毛坯材料、外形与尺寸。并选择合理的定位基准与加工顺序。通过查找工艺手册选择并计算工件的加工余量，制定最优的工艺路线，以节省成本和工时。再对最终的工艺路线的各工序进行分析与计算其切削用量、进给量和切削速度，并计算所需工时。加工齿轮时，综合考虑选择插齿进行齿轮加工，分析其工艺性确定工件的定位与夹紧方案，再计算其定位误差和夹紧力，设计其专用的夹具。 关键词：轴齿轮、加工工艺、工序、夹具； 目 录 1.零件的工艺分析·····································································4 1.1零件的结构特点·····································································4 1.2技术要求·············································································4 1.3加工工艺性··········································································4 2.毛坯的确定············································································5 3.零件的基准选择·····································································6 4.重点工序的说明·····································································6 5.工艺路线的制定·····································································6 6.加工余量的确定·····································································7 7.各工序切削用量的选择及工时的计算········································9 8.专用夹具的设计···································································19 8.1问题的提出··········································································19 8.2定位基准的选择······································································20 8.3定位误差分析········································································20 8.4夹紧力的计算········································································20 9.课程设计心得体会································································20 10.参考文献···········································································20 11.附录Ⅰ机械加工工艺过程卡···················