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Security Classification Date Security Classification Packard E/EA 德尔福弋江工厂准时化供货/ JIT Delivery Process in Delphi Yijiang Plant 汪可书 * Agenda 南京仓库的地理位置 Organization chart From Order to Cash Map of Delivery to SVW KSK Conception - Model Z Planning Division Conveyor Line Simulation: SVW Nanjing Plant Model Z MPS Waterfall Delphi Production Process DELPHI Model Z KSK Lead Time Flow PowerB20 System Order to Cash Flow * PCL, Yijiang Plant PCL Manager Wang keshu PPC supervisor John Wang MPC supervisor Melanie Jing MPC Maggie.li MPC Liu hao MPC Yan Xiaojing Auditor Chen DD MPC Wang Qinqin MPC Wu chao MPC Shen Xiaofei MPC Fei Jingzheng PPC Ang miao PPC Xu yuan PPC Wang haiyang (NJ) Warehouse on site Manager Yang Yizheng Shift 3 Team LD 1 Forklift D 1 Keeper 2 Material operator 2 Shift 4 Team LD 1 Keeper 2 Shift 2 Team LD 1 Keeper 2 Shift 1 Team LD 1 Keeper 1 Material operator 4 Keeper 2 Lean supervisor Liu Xiaodi Clerk (4) Warehouse supervisor NJ onsite team * Model Z MPS Waterfall Notes, 1. Currently we 100% follow SVW forecast 2. Put 2000sets MPS in SAP in Nov. Import material will be pull in before 15th Dec. 3. we will increase MPS in 2011 by 20% every 2 weeks to avoid material shortage caused by customer forecast fluctuation * From Order to Cash/由订单到回款 焊装车身 油漆车身 总装装配 质量检测 整车下线 接收上线信息 打印生产任务单 生产线束 卡订检测 电检 扫描入库 运抵大众 扫描入口 卸货 送至总装线 装配上车 下线结算 扫描KIV和架位号 上传管理系统 接收总装信息 系统提供出库线束架位 上传出库扫描抢 按VIN号排序 降序堆放在托盘上 扫描确认 扫描KIV和价位号 * Map of Delivery to SVW/排序发货大众路线图 南京安吉仓库——SVW现场0.5km 芜湖工厂——南京安吉仓库105km * KSK Conception - Model Z Definition: Kunden-Spezifischer Kabel Characteristic: - No traditional harness P/N - The harness is configuration by functional modules - Used the kin number for harness delivery (The serial number of bodywork) Low WIP (LP area) inventory Low finished goods storage JIT Production Delivery IT System – Power Build To Order * Planning Division TC4B L2 North VW411CS 40JPH(60JPH) TC4B L2 South VW411 CS 40JPH(60JPH) TC4P L2 VW411 CS 31 JPH(62JPH) TC4B L1