LF21防锈铝电阻焊工艺及接头性能研究分析.docVIP

LF21防锈铝电阻焊工艺及接头性能研究 摘要 电阻焊是将被焊工件压紧于两电极之间，并施以电流，利用电流流经工件接触面及邻近区域产生电阻热效应将其加热到熔化状态或塑性状态，使之形成金属结合的一种方法。电阻焊方法自19世纪末问世以来发展迅速，尤其是随着汽车工业等大批量生产企业的兴起，其应用日趋广泛。 防锈铝依靠其高塑性、低或中等的强度、优良的抗腐蚀性能和良好的焊接性能，在航空和航天工业中获得了广泛的应用，大多用来制造承受中等载荷的零件。 本文研究了板厚为1.5mm的LF21防锈铝合金在电阻点焊过程中电流、通电时间、电极压力等焊接参数对焊接接头性能的影响。利用正交试验法设计试验方案，焊接完成后对焊件进行拉伸试验和金相组织观察，并测量熔核直径及压痕深度、计算焊透率，通过测量及计算出的各项指标来选出最佳的工艺参数组合，同时对接头金相观察中发现的缺陷进行了分析。试验及分析结果表明:在焊接电流为16.4kA、通电时间为0.22s、电极压力为2400N的焊接条件下，焊接各项指标均较好，铝合金表面的氧化膜易导致产生气孔等缺陷。 关键词：电阻点焊；防锈铝；正交试验法  The Research on Resistance Welding Technology and Joints Performance of LF21 Antirust Aluminum Abstract Resistance welding is applying load and current on welded artifact between the two electrodes, the current flowing through the surfaces and the neighboring region create resistance heat effect，the base mental is heated to melt or plastic condition, the metal forming a combination of a soldering method. From the nineteenth century resistance welding has been developing rapidly, especially in the car industry and other mass production enterprise of the application. For high plastic, low or intermediate strength, high corrosion-proof performance and a good weldability, Antirust aluminum have been widely applied to the parts of medium load in the air and space industries. This study that the current ,the time and the pressure welding parameter to welding joints performance for the slab thickness is 1.5 millimeter antirust aluminum alloy LF21 in resistance spot welding. Make use of orthogonal test to designed experiment, elected parameters units from tensile tests, metallographic analysis and calculation the nugget size, depth of indentation and penetration rate. Then analyzed weldment defect from metallograph and how to produce that defect. Experiment results show the welding conditions that for the current 16.4kA, the tine 0.22s, the pressure 2400N, all of the index was better. The surface of aluminum can easily lead to produce the air hole and other defect. Key Words: Resistance spot weldi