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Gate Management of supplier.doc
Gate Management System Work Instructions
Gate 1: Request For Quote Ready 3
1.01 Appoint Team Members 3
1.02 Lotting of Products 3
1.03 Production Demand Requirements 3
1.04 Determine Bid Scenario 3
1.05 Bidder Selection 3
1.06 Tool/Part Supplier Transfer Checklist 3
1.07 Determine Plant Assets Transfer and Value 3
1.08 Map Existing Process Procedures 4
1.09 Print Review, Changes, and Statistical Features 4
1.10 Engineering/Reliability Test Acceptance Plan 4
1.11 Production Part Approval Process (PPAP)/First Part Approval (FPA) Requirements Established 4
Gate 2: Supplier Selection Decision 5
2.01 Self-Survey 5
2.02 Line Item Detail Assumptions 5
2.03 Quality Survey 5
2.04 Manufacturing Process Review 5
2.05 Technical Assessment 5
2.06 Business Assessment 5
2.07 Preliminary Capital and Expense Requirements 5
2.08 Project Plan 5
2.09 Commodity Strategy Evaluation 6
2.10 Decision Matrix 6
Gate 3: PPAP Interim Approval (FPA-Approved with Exceptions) 7
3.01 Final Print Review 7
3.01.01 Statistical Features 7
3.01.02 Engineering Specifications 7
3.02 LTA Approved 7
3.03 A/R Approved 7
3.04 Process Documents 7
3.04.01 Operator Methods/Process Sheets 7
3.04.02 Training Records 7
3.04.03 Maintenance Record 7
3.04.04 Process Flow Diagram Including Sub-Tier Suppliers 7
3.05 Process Failure Mode Effect Analysis 7
3.06 Process Capability 8
3.06.01 Pre-Move Capability Studies 8
3.06.02 Statistical Capability Studies 8
3.07 Quality Control Plan 8
3.08 First Part Layout 8
3.08.01 Dimensional Certification 8
3.08.02 Material Certification 8
3.09 Supplier Quality Requirements 8
3.09.01 Supplier Gage RR’s 8
3.09.02 Gage Calibration Schedule 8
3.09.03 Maintain Lot Traceablity 8
3.10 Plant Quality Requirements 8
3.10.01 Receiving Inspection Plan 8
3.10.02 RMA Gage RR’s 9
3.10.03 Gage Calibration Schedule Implemented 9
3.11 Gage Correlation 9
3.12 Chemicals Approved 9
3.13 Initial Packaging and Labeling 9
3.14 PPAP Interim Approval (FPA-Approved with Exceptions) 9
Gate 4: Production R
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