实验设计(52页)(英文)要点.docVIP

 The subject matter contained herein is covered by a copyright owned by:FORD MOTOR COMPANYCORPORATE QUALITY DEVELOPMENT CENTERDEARBORN, MI Copyright ? 2001 Ford Motor CompanyThis document contains information that may be proprietary. The contents of this document may not be duplicated by any means without the written permission of Ford Motor Company. All rights reserved Table of Contents Introduction 3 Agenda 3 Purpose of the Course 5 Goal 5 Objectives 5 Design of Experiments (DOE) History 7 DOE and the STA Engineer 7 Definition of DOE 7 Uses of DOE 9 Planning 10 Steps for Experimental Design 10 DOE Plan Analysis 13 Common Failures 13 Influences on Control Factors 13 Evaluation Procedures 15 Steps of the DOE 17 Checklist for DOE 19 Questions to Ask the Supplier about the Plan 21 Adding up (Pool) Standard Deviations 22 Steps for Simple Analysis 24 Factorial Experiments 25 Basic Concept 25 Interaction Effects 29 Fractional Factorials 30 Use of the Results 32 A Practical Aid for Experimenters 33 Significance of Factor Effects 35 Activity: Typical Three-factor two-level experiment 36 Fractional Factorial Design 37 DOE Methods 39 Classical Versus Taguchi Methods 39 Taguchi’s Loss Function 41 Optimal cost of quality 42 Taguchi Method 44 Taguchi Cake-Baking Example 45 Tips from Taguchi 47 Signal-to-Noise Ratio 49 Controlling Noise 51 Inner and Outer Arrays 52 Signal to Noise for Maximum or Minimum 54 Confirming the Experiment 56 Evolutionary Operation (EvOp) 58 ANOVA Methods 60 Assumptions for Applying ANOVA 60 Analysis of Variance 62 Calculations for ANOVA Table 64 Case Studies 69 Case Study 1 — The Mismatched Muffler 70 Case Study 2 71 Summary 74 Additional Resources 76 Subject Matter Expert (SME) 76 Additional Training 76 References 76 Review of Answers to Pre-Test and Post-Test 77  Introduction Welcome to the Design of Experiments (DOE) course, part of the Corporate Quality Development Center curriculum. This is one of the courses in the Quality Tools module