80m2电除尘器阀壳热加工工艺 毕业论文.docVIP

80m2电除尘器阀壳热加工工艺 专业：金属材料工程 班级：2008级 姓名： 引言 3 1 铸造工艺设计 6 1.1 铸造工艺方法的选择 6 1.1.1 生产方法 6 1.1.2 原砂、砂型（芯）的选择 7 1.1.3 造型(芯)方法的选择 8 1.1.4 浇注位置和分型面的确定 9 1.1.5 浇注系统 12 1.1.6砂芯的设计 17 1.2工艺参数的计算 21 1.2.1线收缩量 21 1.2.2铸件尺寸公差 21 1.2.3加工余量 22 1.2.4 拔模斜度 22 1.2.5 分型负数 22 1.3砂箱设计 23 1.3.1 砂箱的分类及结构 23 1.3.2 砂箱的选择及设计 23 1.3.3砂箱各部分的结构和尺寸 23 1.3.3 合箱 27 2 铸件热处理工艺设计 29 2.1 铸件热处理概述 29 2.2退火方案及热处理工艺曲线图 29 2.3热处理炉的选取 30 2.4退火操作工艺 31 结 论 32 致 谢 33 参考文献 34 摘 要 本毕业设计为电除尘器阀壳的热加工工艺设计，设计包括铸造工艺设计和热处理工艺设计两部分。 铸造工艺设计包括三大部分。 首先，根据阀壳的质量、材料、生产批次选择铸造方法为手工砂型铸造，确定型（芯）砂的材料为粘土型（芯）砂。由浇注位置的确定原则选好浇注位置和分型面。再由流体力学公式计算出各浇道的截面尺寸并设计出浇注系统的形状。其次，确定铸造工艺中的参数，包括线收缩率、加工余量、尺寸公差、拔模斜度和分型负数。最后，进行砂箱的设计。选择手工造型用砂箱，确定砂箱的结构及其尺寸，包括砂箱内框、箱壁、紧固箱耳、定位装置和箱带。 热处理工艺设计中，根据阀壳的热处理工艺要求确定退火方案，由退火方案绘制出热处理工艺曲线，然后选取热处理炉。 关键字： 热加工；铸造；热处理；热处理炉 Abstract This graduation design is the heat process design of the valve housing of the electrostatic precipitator, which includes the design of the casting process and the design of heat treatment process. The design of casting process consists of three parts. Firstly, casting method is selected to manual sand casting and the materials of molding sand(sand core)is determined to clay sand (clay sand core) according to the quality, materials and production batch of valve housing. Determine the casting position and parting surface according to the principles of the casting location. Afterwards, the size of cross-section of each runner is calculated by fluid mechanics formula. Then, the shape of the gating system is designed out. Secondly, the parameters of casting process is defined, including linear shrinkage allowance, dimensional tolerances, taper angle and typing negative number. Finally, we carry on the design of the sand box. Hand molding sand box is chose, after which the structure and size of the sand box is defined, including inside frame, the rampart, fastening box ear, the positioning device and the box stripe. On the process of heat treatment, the annealing scheme is defined first based on the