改善lean培训课件(英文)解析.ppt

April 17, 2003 ? Freescale Semiconductor, Inc. 2004 Name of your presentation here ? Freescale Semiconductor, Inc. 2004 4.0 LeanSix Sigma Freescale Development Introduction to Lean Six Sigma Utilizing Lean Six Sigma Lean and the Efficiency Improvement Roadmap 4.0 Lean Six Sigma 4.1 Introduction to Lean Six Sigma Freescale Development De-mystificationSix Sigma vs. Lean When do we use Lean Six Sigma? Impact of Ineffective Processes Key to Lean Six Sigma Three Laws of Lean Six Sigma 5 Principles of Lean Six Sigma 4.2 Define Phase Freescale Development Six Sigma Methodology – Define Step 1: Project Selection EZ Order PC Company Great work on reducing order defects! “However, it still isn’t enough. Our competitors promise shorter order cycle times and they fulfill this promise every time.” Step 2: Project PlanningTeam Charter Example (Lean Six Sigma) Step 2: Project PlanningProcess Mapping Process Mapping shows the relations among inputs and outputs of a process. Some common process mapping techniques: SIPOC Map Functional Deployment Mapping Detailed process step mapping Value Stream Mapping SIPOC Example: Board Manufacturing Process Functional Deployment Mapping Example Detailed Process Mapping Example Value Stream Mapping Value Stream Map ExampleStep 1 Value Stream Map ExampleStep 2 Value Stream Map ExampleStep 3 Value Stream Map ExampleStep 4 Step 3: Customer Requirements Define Phase Completion Checklist Define Phase Tollgate Questions Define Phase Tollgate Questions Define Phase Tollgate Questions Define Phase Tollgate Questions Define Phase Tollgate Questions Define Phase Tollgate Questions Freescale Development Six Sigma Methodology – Measure In-class Exercise What are the process measures for EZ PC Company? What are the result measures for EZ PC Company? What is the issue statement? Value Stream Mapping Value Stream Map ExampleStep 5 Value Stream Map ExampleStep 6 Value Stream Map ExampleStep 7 Measure Phase Completion Checklist Measure Phas